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二道江電纜中的銅都是一樣的嗎?什么樣的是好銅?一篇文章解釋清楚

來源:行(xing)業動態(tai) 閱(yue)讀:109348 發布(bu)時間:2019-07-05

導(dao)讀:由于生(sheng)產(chan)(chan)銅(tong)(tong)桿(gan)的(de)兩者的(de)工(gong)(gong)藝不同,所生(sheng)產(chan)(chan)的(de)銅(tong)(tong)桿(gan)中的(de)含氧(yang)(yang)量及外觀就不同。上引生(sheng)產(chan)(chan)的(de)銅(tong)(tong)桿(gan),工(gong)(gong)藝得(de)當氧(yang)(yang)含量在10ppm以(yi)下(xia)(xia),叫(jiao)無氧(yang)(yang)銅(tong)(tong)桿(gan);連(lian)鑄連(lian)鑄生(sheng)產(chan)(chan)的(de)銅(tong)(tong)桿(gan) 是(shi)在保(bao)護條件下(xia)(xia)的(de)熱軋,氧(yang)(yang)含量在200-500ppm范圍內,但有時也高達(da)700ppm以(yi)上,一般(ban)情(qing)況下(xia)(xia),此種(zhong)方法生(sheng)產(chan)(chan)的(de)銅(tong)(tong)外表光亮,低氧(yang)(yang)銅(tong)(tong)桿(gan),有時也叫(jiao)光桿(gan)。

銅(tong)桿(gan)(gan)是電(dian)纜行(xing)業的(de)(de)(de)主要原料,生(sheng)產的(de)(de)(de)方(fang)式主要有(you)兩種——連(lian)(lian)鑄(zhu)連(lian)(lian)軋法(fa)和(he)上(shang)引連(lian)(lian)鑄(zhu)法(fa)。連(lian)(lian)鑄(zhu)連(lian)(lian)軋低氧(yang)(yang)銅(tong)桿(gan)(gan)的(de)(de)(de)生(sheng)產方(fang)法(fa)較(jiao)(jiao)多,其特(te)點(dian)是金(jin)屬在豎爐(lu)中融化后(hou),銅(tong)液通過(guo)保溫爐(lu)、溜槽、中間(jian)包,從澆管進入封閉(bi)的(de)(de)(de)模(mo)腔內,采用(yong)較(jiao)(jiao)大的(de)(de)(de)冷(leng)(leng)(leng)卻強(qiang)度進行(xing)冷(leng)(leng)(leng)卻,形成鑄(zhu)坯,然后(hou)進行(xing)多道(dao)次軋制,生(sheng)產的(de)(de)(de)低氧(yang)(yang)銅(tong)桿(gan)(gan)為(wei)熱加工(gong)組織,原來(lai)的(de)(de)(de)鑄(zhu)造(zao)(zao)組織已經破碎,含(han)氧(yang)(yang)量(liang)一(yi)般(ban)為(wei)200~400ppm之(zhi)間(jian)。無氧(yang)(yang)銅(tong)桿(gan)(gan)國內基本全部采用(yong)上(shang)引連(lian)(lian)鑄(zhu)法(fa)生(sheng)產,金(jin)屬在感應電(dian)爐(lu)中融化后(hou)通過(guo)石(shi)墨模(mo)進行(xing)上(shang)引連(lian)(lian)續鑄(zhu)造(zao)(zao),之(zhi)后(hou)進行(xing)冷(leng)(leng)(leng)軋或冷(leng)(leng)(leng)加工(gong),生(sheng)產的(de)(de)(de)無氧(yang)(yang)銅(tong)桿(gan)(gan)為(wei)鑄(zhu)造(zao)(zao)組織,含(han)氧(yang)(yang)量(liang)一(yi)般(ban)在20ppm以下。由于制造(zao)(zao)工(gong)藝的(de)(de)(de)不同,所以在組織結(jie)構、氧(yang)(yang)含(han)量(liang)分(fen)布、雜質的(de)(de)(de)形式及分(fen)布等諸多方(fang)面有(you)較(jiao)(jiao)大差別。

一、拉制性能

銅(tong)桿的拉制(zhi)性(xing)(xing)能跟很多(duo)因素有(you)關,如雜質的含(han)量(liang)、氧含(han)量(liang)及分布、工藝(yi)控制(zhi)等。下面分別從以上幾個方面對(dui)銅(tong)桿的拉制(zhi)性(xing)(xing)能進行分析。

1、熔(rong)化方式對S等雜質的影響

連(lian)(lian)(lian)鑄連(lian)(lian)(lian)軋生產銅(tong)桿(gan)(gan)主要是通(tong)(tong)過氣體(ti)的(de)(de)燃燒使銅(tong)桿(gan)(gan)熔化(hua),在(zai)燃燒的(de)(de)過程中,通(tong)(tong)過氧(yang)化(hua)和揮發(fa)作(zuo)用,可一定程度減(jian)少部分(fen)雜(za)質進(jin)入(ru)銅(tong)液,因此連(lian)(lian)(lian)鑄連(lian)(lian)(lian)軋法對(dui)原料要求相(xiang)對(dui)低一些。上引連(lian)(lian)(lian)鑄生產無氧(yang)銅(tong)桿(gan)(gan),由于(yu)是用感(gan)應電爐(lu)熔化(hua),電解(jie)銅(tong)表面的(de)(de)“銅(tong)綠”“銅(tong)豆”基本都熔入(ru)到銅(tong)液中。其(qi)中熔入(ru)的(de)(de)S對(dui)無氧(yang)銅(tong)桿(gan)(gan)塑性影響極大,會增加拉絲斷線率。

2、鑄(zhu)造過(guo)程中雜質的(de)進入

在生產過(guo)(guo)程(cheng)中(zhong),連鑄連軋(ya)(ya)工(gong)藝需(xu)通(tong)過(guo)(guo)保溫(wen)爐(lu)、溜槽、中(zhong)間包轉運(yun)銅液,相(xiang)對(dui)(dui)容易造(zao)成(cheng)耐(nai)火材(cai)料(liao)的剝落,在軋(ya)(ya)制(zhi)過(guo)(guo)程(cheng)中(zhong)需(xu)要(yao)通(tong)過(guo)(guo)軋(ya)(ya)輥,造(zao)成(cheng)鐵質的脫落,會給銅桿造(zao)成(cheng)外部(bu)夾雜。而熱軋(ya)(ya)中(zhong)皮上(shang)和皮下氧化物(wu)的軋(ya)(ya)入,會給低(di)氧桿的拉絲造(zao)成(cheng)不利的影響。上(shang)引連鑄法生產工(gong)藝流程(cheng)較(jiao)短,銅液是(shi)通(tong)過(guo)(guo)聯體爐(lu)內(nei)潛流式(shi)完成(cheng),對(dui)(dui)耐(nai)火材(cai)料(liao)的沖擊(ji)不大(da),結晶是(shi)通(tong)過(guo)(guo)石墨(mo)模內(nei)進行,所以過(guo)(guo)程(cheng)中(zhong)可能(neng)產生的污染源較(jiao)少,雜質進入的機會較(jiao)少。

O、S、P是與銅(tong)會生產化(hua)合物的元素(su)。在(zai)熔態銅(tong)中(zhong),氧(yang)可(ke)以溶解(jie)一部分(fen),但當銅(tong)冷凝時,氧(yang)幾乎(hu)不溶解(jie)于銅(tong)中(zhong)。熔態時所(suo)溶解(jie)的氧(yang),以銅(tong)=氧(yang)化(hua)亞(ya)銅(tong)共晶(jing)體析出,分(fen)布在(zai)晶(jing)粒晶(jing)界處。銅(tong)-氧(yang)化(hua)亞(ya)銅(tong)共晶(jing)體的出現,顯著降低了銅(tong)的塑性。

硫(liu)可以(yi)(yi)溶(rong)解在熔體的(de)(de)銅(tong)中,但在室(shi)溫下(xia),其溶(rong)解度幾(ji)乎降低(di)到零,它以(yi)(yi)硫(liu)化亞(ya)銅(tong)的(de)(de)形式出(chu)現在晶粒晶界處,會顯著降低(di)銅(tong)的(de)(de)塑(su)性。

3、氧(yang)在低氧(yang)銅桿和無氧(yang)銅桿中(zhong)分布形式及其影響

氧(yang)含量對低氧(yang)銅(tong)桿(gan)的(de)(de)(de)拉(la)線性能有著明顯的(de)(de)(de)影響。當氧(yang)含量增加到最(zui)佳值時,銅(tong)桿(gan)的(de)(de)(de)斷線率(lv)最(zui)低。這是因為(wei)氧(yang)在(zai)與(yu)大(da)部分(fen)雜質反應(ying)的(de)(de)(de)過(guo)程中都起到了清除器的(de)(de)(de)作用。適度(du)的(de)(de)(de)氧(yang)還有利于去除銅(tong)液中的(de)(de)(de)氫,生成水蒸氣(qi)溢(yi)出,減少(shao)氣(qi)孔的(de)(de)(de)形成。最(zui)佳的(de)(de)(de)氧(yang)含量為(wei)拉(la)線工藝提供了最(zui)好的(de)(de)(de)條件。

低氧(yang)(yang)銅(tong)桿氧(yang)(yang)化物(wu)(wu)的(de)(de)分(fen)布(bu):在(zai)連續(xu)澆鑄中凝固的(de)(de)最初階段(duan),散熱速率和均(jun)(jun)勻(yun)冷(leng)卻是決定銅(tong)桿氧(yang)(yang)化物(wu)(wu)分(fen)布(bu)的(de)(de)主要因(yin)素。不均(jun)(jun)勻(yun)冷(leng)卻會引(yin)起銅(tong)桿內部結構本質上的(de)(de)差(cha)異,但后續(xu)的(de)(de)熱加工,柱(zhu)狀晶通常會遭到(dao)破(po)壞,使氧(yang)(yang)化亞銅(tong)顆(ke)粒(li)細微化和均(jun)(jun)勻(yun)分(fen)布(bu)。氧(yang)(yang)化物(wu)(wu)顆(ke)粒(li)聚集(ji)而產生的(de)(de)典(dian)型情(qing)況是中心爆裂。除氧(yang)(yang)化物(wu)(wu)顆(ke)粒(li)分(fen)布(bu)的(de)(de)影響外,具(ju)有較(jiao)小氧(yang)(yang)化物(wu)(wu)顆(ke)粒(li)的(de)(de)銅(tong)桿顯示出較(jiao)好的(de)(de)拉線特性,較(jiao)大的(de)(de)Cu2O顆(ke)粒(li)容易造成(cheng)應力集(ji)中點(dian)而斷裂。

無氧銅含氧量超標(biao),銅桿變脆(cui)(cui),延伸(shen)率(lv)下降(jiang),拉伸(shen)式樣端(duan)口(kou)顯暗紅色(se),結晶組織疏松。當氧含量超出8ppm時(shi),工藝(yi)性能(neng)變差,表(biao)現(xian)為鑄造(zao)及(ji)拉伸(shen)過程中斷(duan)桿及(ji)斷(duan)線率(lv)極(ji)具增高(gao)。這是由于(yu)氧能(neng)與(yu)銅生成氧化亞銅脆(cui)(cui)性相(xiang),形(xing)成銅-氧化亞銅共晶體(ti)(ti),以網(wang)狀組織分布在(zai)境界上。這種脆(cui)(cui)性相(xiang)硬(ying)度高(gao),在(zai)冷變形(xing)時(shi)將會與(yu)銅機體(ti)(ti)脫(tuo)離,導(dao)致銅桿的機械性能(neng)下降(jiang),在(zai)后續(xu)加(jia)工中容易(yi)造(zao)成斷(duan)裂現(xian)象。氧含量高(gao)還能(neng)導(dao)致無氧銅桿導(dao)電率(lv)下降(jiang)。因此,必須嚴格控制上引連鑄工藝(yi)及(ji)產品(pin)質(zhi)量。

4、氫的影響

在(zai)上引連鑄中(zhong)(zhong),氧含量控制較低,氧化(hua)物的副(fu)作用唄**降低,但氫的影響成為較顯著的問題(ti)。吸氣(qi)后熔體中(zhong)(zhong)存在(zai)平(ping)衡反(fan)應:H2O(g)=[O]+2[H];

氣體(ti)(ti)及(ji)疏松是在(zai)結晶(jing)的(de)(de)過程(cheng)中(zhong),氫(qing)從(cong)過飽和的(de)(de)溶(rong)液中(zhong)析出并聚集(ji)而形(xing)(xing)成(cheng)的(de)(de)。在(zai)結晶(jing)前(qian)析出的(de)(de)氫(qing)又可還原氧化亞銅(tong)而生成(cheng)水(shui)(shui)氣泡。由于上(shang)引鑄造的(de)(de)特點是銅(tong)液自上(shang)而下(xia)的(de)(de)結晶(jing),形(xing)(xing)成(cheng)的(de)(de)液**形(xing)(xing)狀近似錐(zhui)型。銅(tong)液結晶(jing)前(qian)析出的(de)(de)氣體(ti)(ti)在(zai)上(shang)浮過程(cheng)中(zhong)被堵在(zai)凝固組(zu)織(zhi)內(nei),結晶(jing)時(shi)在(zai)鑄桿內(nei)形(xing)(xing)成(cheng)氣孔(kong)。上(shang)引的(de)(de)含氣量少時(shi),析出的(de)(de)氫(qing)存在(zai)于晶(jing)界處,形(xing)(xing)成(cheng)疏松;含氣量多時(shi),則聚集(ji)成(cheng)氣孔(kong),因此,氣孔(kong)和疏松是氫(qing)氣和水(shui)(shui)蒸氣兩者(zhe)形(xing)(xing)成(cheng)的(de)(de)。

氫來源于上引生產過程中的各個工藝環節,如原料(liao)電解(jie)銅的“銅綠(lv)”、輔料(liao)木炭(tan)**、氣(qi)候環境**、石墨(mo)結晶器未干燥等。因此(ci),熔化爐中的銅液表面應覆蓋經(jing)烘烤(kao)的木炭(tan),電解(jie)銅應盡(jin)量去(qu)除(chu)“銅綠(lv)”、“銅豆”“耳(er)朵”,對(dui)提高無氧(yang)銅桿質量非常(chang)重要。

在連鑄連軋工藝中(zhong),往往采用(yong)適度控制氧(yang)含(han)量來控制氫。Cu2O+ H2= 2Cu+ H2O

由于銅(tong)液(ye)在鑄(zhu)造過程中(zhong)是自下(xia)而(er)上(shang)結晶(jing),銅(tong)液(ye)中(zhong)的氧和氫所產生的水蒸氣很容易上(shang)浮跑出,銅(tong)液(ye)中(zhong)的氫大部分能被有效去除,因而(er)對銅(tong)桿的影響較小。

二、表面質量

在(zai)生(sheng)產電(dian)磁線(xian)等產品的(de)過(guo)程(cheng)中(zhong),對銅(tong)(tong)桿(gan)的(de)表(biao)面質量(liang)也需(xu)(xu)提(ti)出要(yao)求。需(xu)(xu)要(yao)拉制后的(de)銅(tong)(tong)絲表(biao)面無(wu)毛刺(ci)、銅(tong)(tong)粉少、無(wu)油污(wu)。并通過(guo)扭(niu)轉試驗(yan)測(ce)量(liang)表(biao)面銅(tong)(tong)粉的(de)質量(liang)和扭(niu)轉后觀察銅(tong)(tong)桿(gan)的(de)復(fu)原情況(kuang)來判定其好(hao)壞。

在連鑄(zhu)(zhu)(zhu)連軋過程中(zhong)(zhong),從(cong)鑄(zhu)(zhu)(zhu)造到軋制前,溫度高,完全暴露于(yu)空氣(qi)中(zhong)(zhong),使(shi)鑄(zhu)(zhu)(zhu)坯表(biao)(biao)面(mian)形成(cheng)較(jiao)厚的(de)氧(yang)化(hua)層(ceng),在軋制過程中(zhong)(zhong),隨著軋輥(gun)的(de)轉動,氧(yang)化(hua)物(wu)顆粒軋入銅線表(biao)(biao)面(mian)。由于(yu)氧(yang)化(hua)亞銅是(shi)高熔點脆性化(hua)合物(wu),對于(yu)軋入較(jiao)深的(de)氧(yang)化(hua)亞銅,當成(cheng)條狀的(de)聚集物(wu)遇模具拉(la)伸時,就會是(shi)銅桿外表(biao)(biao)面(mian)產(chan)生毛刺(ci),給后續的(de)涂(tu)漆造成(cheng)麻(ma)煩。

而(er)上(shang)引連鑄工藝制造的無(wu)(wu)氧(yang)銅(tong)桿,由于鑄造和冷卻完全與氧(yang)隔絕,后續亦無(wu)(wu)熱軋(ya)過(guo)程,銅(tong)桿表(biao)面無(wu)(wu)軋(ya)入(ru)表(biao)面的氧(yang)化物,質量較好,拉制后銅(tong)粉少,上(shang)述問題較少存在。

無氧銅(tong)桿也分進口(kou)設備(bei)(bei)(bei)(bei)做的(de)和國產(chan)(chan)設備(bei)(bei)(bei)(bei)做的(de),但目(mu)前(qian)進口(kou)產(chan)(chan)品已無明顯(xian)優勢,銅(tong)桿產(chan)(chan)品出來后區別(bie)不(bu)是(shi)很(hen)大,只要銅(tong)板(ban)選(xuan)的(de)好,生產(chan)(chan)控制比較穩定,國產(chan)(chan)設備(bei)(bei)(bei)(bei)也能產(chan)(chan)出可拉伸0.05的(de)銅(tong)桿.進口(kou)設備(bei)(bei)(bei)(bei)一般(ban)是(shi)芬蘭奧托昆普的(de)設備(bei)(bei)(bei)(bei),國產(chan)(chan)設備(bei)(bei)(bei)(bei)最好的(de)應該是(shi)上海(hai)的(de)海(hai)軍廠(chang)的(de)了,生產(chan)(chan)時(shi)間最長,軍工企業,質(zhi)量可靠。

低氧銅(tong)(tong)桿進(jin)口設備(bei)國(guo)際主要(yao)有兩種,一種是美(mei)國(guo)南線設備(bei),英文是SOUTHWIRE,國(guo)內廠(chang)家是南京華新,江西(xi)銅(tong)(tong)業,另一種是德國(guo)CONTIROD設備(bei),國(guo)內廠(chang)家是常(chang)州(zhou)金源,天(tian)津(jin)大無(wu)縫。

無(wu)氧(yang)(yang)(yang)(yang)及低(di)(di)氧(yang)(yang)(yang)(yang)桿(gan)(gan)從含(han)(han)氧(yang)(yang)(yang)(yang)量(liang)上容(rong)易區別,無(wu)氧(yang)(yang)(yang)(yang)銅(tong)是含(han)(han)氧(yang)(yang)(yang)(yang)量(liang)在(zai)(zai)10-20個(ge)PPM以下,但(dan)目(mu)前有(you)的(de)(de)(de)廠家只能做到50個(ge)PPM以下.低(di)(di)氧(yang)(yang)(yang)(yang)銅(tong)桿(gan)(gan)在(zai)(zai) 200-400個(ge)PPM,好的(de)(de)(de)桿(gan)(gan)子一(yi)般(ban)含(han)(han)氧(yang)(yang)(yang)(yang)量(liang)控(kong)制(zhi)在(zai)(zai)250個(ge)PPM左右,無(wu)氧(yang)(yang)(yang)(yang)桿(gan)(gan)一(yi)般(ban)采(cai)取的(de)(de)(de)是上引法(fa),低(di)(di)氧(yang)(yang)(yang)(yang)桿(gan)(gan)是連鑄連軋,兩種產品相(xiang)對而(er)(er)言低(di)(di)氧(yang)(yang)(yang)(yang)桿(gan)(gan)對漆包線(xian)(xian)性 能更適應些,如(ru)柔軟性,回(hui)彈角,繞線(xian)(xian)性能.但(dan)低(di)(di)氧(yang)(yang)(yang)(yang)桿(gan)(gan)對拉絲(si)條件相(xiang)對要苛刻些,同(tong)樣拉伸0.2的(de)(de)(de)細絲(si),如(ru)果伸線(xian)(xian)條件不(bu)好,普通的(de)(de)(de)無(wu)氧(yang)(yang)(yang)(yang)桿(gan)(gan)可拉而(er)(er)好的(de)(de)(de)低(di)(di)氧(yang)(yang)(yang)(yang)桿(gan)(gan)就斷(duan) 線(xian)(xian),但(dan)如(ru)果放在(zai)(zai)好的(de)(de)(de)伸線(xian)(xian)條件,同(tong)樣的(de)(de)(de)桿(gan)(gan)子,低(di)(di)氧(yang)(yang)(yang)(yang)桿(gan)(gan)說不(bu)定就能拉到雙(shuang)零五,而(er)(er)普通無(wu)氧(yang)(yang)(yang)(yang)桿(gan)(gan)最(zui)(zui)多只能拉伸到0.1而(er)(er)已,當然做的(de)(de)(de)最(zui)(zui)細的(de)(de)(de)如(ru)雙(shuang)零二卻非得(de)依(yi)靠進口的(de)(de)(de) 無(wu)氧(yang)(yang)(yang)(yang)銅(tong)桿(gan)(gan)了.目(mu)前有(you)企業嘗試(shi)用(yong)剝皮的(de)(de)(de)方式來處(chu)理低(di)(di)氧(yang)(yang)(yang)(yang)桿(gan)(gan)來伸0.03線(xian)(xian).但(dan)有(you)關這方面的(de)(de)(de)內容(rong)我還不(bu)是很(hen)清(qing)楚。

音響(xiang)線一般反而喜歡用無氧桿(gan)(gan),這(zhe)和無氧桿(gan)(gan)是(shi)單晶銅,低(di)氧桿(gan)(gan)是(shi)多(duo)晶銅有關。

氧(yang)(yang)銅(tong)桿(gan)和無氧(yang)(yang)銅(tong)桿(gan)由(you)于制造方法的不同,致使存在差別,具有各自的特點(dian)。

一、關于氧的吸(xi)入(ru)和脫去以及它(ta)的存在狀態

生(sheng)產銅(tong)(tong)(tong)(tong)桿(gan)的(de)(de)(de)陰極銅(tong)(tong)(tong)(tong)的(de)(de)(de)含氧(yang)(yang)(yang)(yang)(yang)量一(yi)般在(zai)(zai)10—50ppm,在(zai)(zai)常(chang)溫(wen)下氧(yang)(yang)(yang)(yang)(yang)在(zai)(zai)銅(tong)(tong)(tong)(tong)中的(de)(de)(de)固溶度約2ppm。低氧(yang)(yang)(yang)(yang)(yang)銅(tong)(tong)(tong)(tong)桿(gan)的(de)(de)(de)含氧(yang)(yang)(yang)(yang)(yang)量一(yi)般在(zai)(zai)200(175)—400(450)ppm,因此氧(yang)(yang)(yang)(yang)(yang)的(de)(de)(de)進入是(shi)在(zai)(zai)銅(tong)(tong)(tong)(tong)的(de)(de)(de)液態(tai)下吸入的(de)(de)(de),而(er)上(shang)引法(fa)無(wu)氧(yang)(yang)(yang)(yang)(yang)銅(tong)(tong)(tong)(tong)桿(gan)則相反,氧(yang)(yang)(yang)(yang)(yang)在(zai)(zai)液態(tai)銅(tong)(tong)(tong)(tong)下保持相當時間后,被(bei)還原(yuan)而(er)脫去,通(tong)常(chang)這種桿(gan)的(de)(de)(de)含氧(yang)(yang)(yang)(yang)(yang)量都在(zai)(zai)10—50ppm以(yi)(yi)下,最低可(ke)達(da)1-2ppm,從組(zu)織(zhi)(zhi)上(shang)看,低氧(yang)(yang)(yang)(yang)(yang)銅(tong)(tong)(tong)(tong)中的(de)(de)(de)氧(yang)(yang)(yang)(yang)(yang),以(yi)(yi)氧(yang)(yang)(yang)(yang)(yang)化銅(tong)(tong)(tong)(tong)狀態(tai),存在(zai)(zai)于晶(jing)粒(li)邊(bian)界(jie)附近,這對低氧(yang)(yang)(yang)(yang)(yang)銅(tong)(tong)(tong)(tong)桿(gan)而(er)言可(ke)以(yi)(yi)說是(shi)常(chang)見(jian)的(de)(de)(de)但對無(wu)氧(yang)(yang)(yang)(yang)(yang)銅(tong)(tong)(tong)(tong)桿(gan)則很少見(jian)。氧(yang)(yang)(yang)(yang)(yang)化銅(tong)(tong)(tong)(tong)以(yi)(yi)夾雜形(xing)式在(zai)(zai)晶(jing)界(jie)出現對材料的(de)(de)(de)韌性產生(sheng)負面影(ying)響。而(er)無(wu)氧(yang)(yang)(yang)(yang)(yang)銅(tong)(tong)(tong)(tong)中的(de)(de)(de)氧(yang)(yang)(yang)(yang)(yang)很低,所以(yi)(yi)這種銅(tong)(tong)(tong)(tong)的(de)(de)(de)組(zu)織(zhi)(zhi)是(shi)均勻的(de)(de)(de)單相組(zu)織(zhi)(zhi)對韌性有(you)利(li)。在(zai)(zai)無(wu)氧(yang)(yang)(yang)(yang)(yang)銅(tong)(tong)(tong)(tong)桿(gan)中的(de)(de)(de)多孔性是(shi)不(bu)常(chang)見(jian)的(de)(de)(de),而(er)在(zai)(zai)低氧(yang)(yang)(yang)(yang)(yang)銅(tong)(tong)(tong)(tong)桿(gan)中則是(shi)常(chang)見(jian)的(de)(de)(de)一(yi)種缺(que)陷(xian)。

二、熱(re)軋組(zu)織和鑄(zhu)造組(zu)織的區別

低(di)氧(yang)(yang)(yang)(yang)銅(tong)(tong)(tong)桿由于經過熱軋,所(suo)以其組(zu)(zu)織(zhi)(zhi)屬(shu)熱加工(gong)組(zu)(zu)織(zhi)(zhi),原來的(de)(de)(de)(de)鑄造組(zu)(zu)織(zhi)(zhi)已經破碎(sui),在(zai)8mm的(de)(de)(de)(de)桿時已有再結(jie)(jie)晶(jing)(jing)的(de)(de)(de)(de)形式(shi)出(chu)現(xian),而(er)無(wu)氧(yang)(yang)(yang)(yang)銅(tong)(tong)(tong)桿屬(shu)鑄造組(zu)(zu)織(zhi)(zhi),晶(jing)(jing)粒粗(cu)大,這是為(wei)(wei)什么,無(wu)氧(yang)(yang)(yang)(yang)銅(tong)(tong)(tong)的(de)(de)(de)(de)再結(jie)(jie)晶(jing)(jing)溫(wen)度較(jiao)高(gao),需要(yao)較(jiao)高(gao)退(tui)(tui)火(huo)(huo)(huo)溫(wen)度的(de)(de)(de)(de)固有原因。這是因為(wei)(wei),再結(jie)(jie)晶(jing)(jing)發生在(zai)晶(jing)(jing)粒邊界附近,無(wu)氧(yang)(yang)(yang)(yang)銅(tong)(tong)(tong)桿組(zu)(zu)織(zhi)(zhi)晶(jing)(jing)粒粗(cu)大,晶(jing)(jing)粒尺寸甚至能達幾個毫米,因而(er)晶(jing)(jing)粒邊界少,即使通過拉制(zhi)(zhi)變形,但晶(jing)(jing)粒邊界相對低(di)氧(yang)(yang)(yang)(yang)銅(tong)(tong)(tong)桿還(huan)是較(jiao)少,所(suo)以需要(yao)較(jiao)高(gao)的(de)(de)(de)(de)退(tui)(tui)火(huo)(huo)(huo)功(gong)率(lv)。對無(wu)氧(yang)(yang)(yang)(yang)銅(tong)(tong)(tong)成功(gong)的(de)(de)(de)(de)退(tui)(tui)火(huo)(huo)(huo)要(yao)求是:由桿經拉制(zhi)(zhi),但尚(shang)未鑄造組(zu)(zu)織(zhi)(zhi)的(de)(de)(de)(de)線時的(de)(de)(de)(de)第(di)一次退(tui)(tui)火(huo)(huo)(huo),其退(tui)(tui)火(huo)(huo)(huo)功(gong)率(lv)應(ying)比同樣情況的(de)(de)(de)(de)低(di)氧(yang)(yang)(yang)(yang)銅(tong)(tong)(tong)高(gao)10——15%。經繼續拉制(zhi)(zhi),在(zai)以后(hou)階段的(de)(de)(de)(de)退(tui)(tui)火(huo)(huo)(huo)功(gong)率(lv)應(ying)留有足夠的(de)(de)(de)(de)余量和(he)對低(di)氧(yang)(yang)(yang)(yang)銅(tong)(tong)(tong)和(he)無(wu)氧(yang)(yang)(yang)(yang)銅(tong)(tong)(tong)切實區(qu)別(bie)執行不同的(de)(de)(de)(de)退(tui)(tui)火(huo)(huo)(huo)工(gong)藝,以保證在(zai)制(zhi)(zhi)品和(he)成品導(dao)線的(de)(de)(de)(de)柔(rou)軟性。

三(san)、夾(jia)雜,氧含量波動,表(biao)面氧化物和可(ke)能(neng)存(cun)在的熱軋缺陷的差別(bie)

無(wu)氧(yang)(yang)銅(tong)桿(gan)的可(ke)拉(la)性在所有線(xian)徑里(li)與低(di)氧(yang)(yang)銅(tong)桿(gan)相比(bi)都是優越的,除上(shang)述組織原因(yin)外(wai)(wai),無(wu)氧(yang)(yang)銅(tong)桿(gan)夾雜少,含氧(yang)(yang)量穩定(ding),無(wu)熱軋可(ke)能(neng)產(chan)生的缺(que)陷,桿(gan)表(biao)氧(yang)(yang)化(hua)物(wu)厚度可(ke)達≤15A。在連(lian)鑄連(lian)軋生產(chan)過程中如果工(gong)藝(yi)不(bu)穩定(ding),對(dui)氧(yang)(yang)監控不(bu)嚴,含氧(yang)(yang)量不(bu)穩定(ding)將直(zhi)接影(ying)響桿(gan)的性能(neng)。如果桿(gan)的表(biao)面氧(yang)(yang)化(hua)物(wu)能(neng)在后工(gong)序的連(lian)續(xu)清洗中得以(yi)彌補外(wai)(wai),但比(bi)較麻煩(fan)的是有相當多的氧(yang)(yang)化(hua)物(wu)存在于“皮(pi)下”,對(dui)拉(la)線(xian)斷線(xian)影(ying)響更直(zhi)接,故而在拉(la)制微細線(xian),超微細線(xian)時,為了減少斷線(xian),有時要對(dui)銅(tong)桿(gan)采取不(bu)得已的辦(ban)法——剝(bo)皮(pi),甚至(zhi)二次剝(bo)皮(pi)的原因(yin)所在,目的要除去皮(pi)下氧(yang)(yang)化(hua)物(wu)。

四(si)、低氧(yang)銅(tong)桿和無氧(yang)銅(tong)桿的韌(ren)性有差別

兩者都可(ke)以拉(la)到0.015mm,但在低溫(wen)超導(dao)線(xian)中(zhong)的低溫(wen)級無氧(yang)銅,其細絲間(jian)的間(jian)距只有0.001mm.

五、從(cong)制桿的(de)原(yuan)材料到制線(xian)的(de)經濟性有差(cha)別。

制造無氧銅(tong)桿要求質(zhi)量(liang)較(jiao)高的(de)原材(cai)料(liao)。一般,拉制直徑>1mm的(de)銅(tong)線(xian)時(shi),低氧銅(tong)桿的(de)優(you)點比(bi)較(jiao)明顯,而無氧銅(tong)桿顯得更為優(you)越的(de)是拉制直徑<0.5mm的(de)銅(tong)線(xian)。

六(liu)、低氧銅桿的制線工藝與無氧銅桿的有所不同。

低氧(yang)銅(tong)桿(gan)(gan)的(de)(de)制(zhi)線(xian)工(gong)藝不(bu)能(neng)照搬到無(wu)(wu)氧(yang)銅(tong)桿(gan)(gan)的(de)(de)制(zhi)線(xian)工(gong)藝上來,至(zhi)少(shao)兩者(zhe)的(de)(de)退(tui)火工(gong)藝是不(bu)同的(de)(de)。因為線(xian)的(de)(de)柔軟(ruan)性深受材料成份和制(zhi)桿(gan)(gan),制(zhi)線(xian)和退(tui)火工(gong)藝的(de)(de)影響(xiang),不(bu)能(neng)簡單地說低氧(yang)銅(tong)或無(wu)(wu)氧(yang)銅(tong)誰軟(ruan)誰硬。