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和林格爾電纜中的銅都是一樣的嗎?什么樣的是好銅?一篇文章解釋清楚

來源:行業動(dong)態(tai) 閱讀(du):109414 發(fa)布時間:2019-07-05

導(dao)讀:由(you)于生(sheng)產(chan)銅桿的(de)(de)(de)兩者的(de)(de)(de)工藝不同,所(suo)生(sheng)產(chan)的(de)(de)(de)銅桿中的(de)(de)(de)含(han)(han)氧(yang)量及外(wai)(wai)觀(guan)就不同。上引生(sheng)產(chan)的(de)(de)(de)銅桿,工藝得當氧(yang)含(han)(han)量在(zai)10ppm以下,叫無氧(yang)銅桿;連(lian)鑄(zhu)連(lian)鑄(zhu)生(sheng)產(chan)的(de)(de)(de)銅桿 是在(zai)保(bao)護條(tiao)件下的(de)(de)(de)熱軋,氧(yang)含(han)(han)量在(zai)200-500ppm范圍內,但有(you)時(shi)也高達700ppm以上,一般情況下,此(ci)種(zhong)方(fang)法生(sheng)產(chan)的(de)(de)(de)銅外(wai)(wai)表光(guang)亮,低氧(yang)銅桿,有(you)時(shi)也叫光(guang)桿。

銅桿(gan)(gan)是(shi)電纜行(xing)(xing)(xing)業的(de)主要原料,生(sheng)產的(de)方(fang)式主要有(you)(you)兩種——連(lian)鑄(zhu)(zhu)(zhu)(zhu)連(lian)軋(ya)(ya)(ya)法(fa)和上(shang)(shang)引(yin)連(lian)鑄(zhu)(zhu)(zhu)(zhu)法(fa)。連(lian)鑄(zhu)(zhu)(zhu)(zhu)連(lian)軋(ya)(ya)(ya)低氧(yang)(yang)銅桿(gan)(gan)的(de)生(sheng)產方(fang)法(fa)較多,其特點是(shi)金屬(shu)在豎爐中(zhong)融(rong)化后(hou)(hou),銅液通過保溫爐、溜槽、中(zhong)間包,從(cong)澆管進(jin)入封閉的(de)模腔內(nei),采(cai)用較大的(de)冷(leng)卻強(qiang)度進(jin)行(xing)(xing)(xing)冷(leng)卻,形成鑄(zhu)(zhu)(zhu)(zhu)坯,然后(hou)(hou)進(jin)行(xing)(xing)(xing)多道次(ci)軋(ya)(ya)(ya)制,生(sheng)產的(de)低氧(yang)(yang)銅桿(gan)(gan)為(wei)熱加(jia)工組(zu)(zu)織,原來(lai)的(de)鑄(zhu)(zhu)(zhu)(zhu)造組(zu)(zu)織已經破碎,含氧(yang)(yang)量(liang)一般為(wei)200~400ppm之間。無氧(yang)(yang)銅桿(gan)(gan)國內(nei)基本全部采(cai)用上(shang)(shang)引(yin)連(lian)鑄(zhu)(zhu)(zhu)(zhu)法(fa)生(sheng)產,金屬(shu)在感應電爐中(zhong)融(rong)化后(hou)(hou)通過石墨模進(jin)行(xing)(xing)(xing)上(shang)(shang)引(yin)連(lian)續鑄(zhu)(zhu)(zhu)(zhu)造,之后(hou)(hou)進(jin)行(xing)(xing)(xing)冷(leng)軋(ya)(ya)(ya)或(huo)冷(leng)加(jia)工,生(sheng)產的(de)無氧(yang)(yang)銅桿(gan)(gan)為(wei)鑄(zhu)(zhu)(zhu)(zhu)造組(zu)(zu)織,含氧(yang)(yang)量(liang)一般在20ppm以下。由于制造工藝的(de)不同,所以在組(zu)(zu)織結(jie)構、氧(yang)(yang)含量(liang)分布、雜質的(de)形式及分布等諸多方(fang)面有(you)(you)較大差別。

一、拉制性能

銅桿的拉制(zhi)(zhi)性(xing)能跟很多(duo)因(yin)素(su)有(you)關,如雜質的含(han)量、氧含(han)量及分布、工藝控制(zhi)(zhi)等。下面分別從(cong)以(yi)上幾個方面對銅桿的拉制(zhi)(zhi)性(xing)能進行分析。

1、熔(rong)化方式對(dui)S等雜質的影響

連鑄(zhu)連軋(ya)生產銅(tong)(tong)(tong)桿主要是通過氣體的燃(ran)燒使銅(tong)(tong)(tong)桿熔(rong)化,在燃(ran)燒的過程中(zhong)(zhong),通過氧化和揮發(fa)作(zuo)用,可(ke)一(yi)(yi)定程度(du)減(jian)少部分雜(za)質進入銅(tong)(tong)(tong)液,因(yin)此(ci)連鑄(zhu)連軋(ya)法(fa)對原料要求相對低一(yi)(yi)些。上引(yin)連鑄(zhu)生產無氧銅(tong)(tong)(tong)桿,由于是用感應電爐熔(rong)化,電解銅(tong)(tong)(tong)表面的“銅(tong)(tong)(tong)綠”“銅(tong)(tong)(tong)豆”基本都熔(rong)入到銅(tong)(tong)(tong)液中(zhong)(zhong)。其中(zhong)(zhong)熔(rong)入的S對無氧銅(tong)(tong)(tong)桿塑性影響(xiang)極大(da),會增加拉絲(si)斷(duan)線率。

2、鑄造過(guo)程中雜(za)質的(de)進入(ru)

在(zai)生(sheng)產過(guo)(guo)程(cheng)中(zhong)(zhong),連(lian)(lian)鑄(zhu)連(lian)(lian)軋(ya)工藝需通(tong)過(guo)(guo)保溫爐(lu)(lu)、溜槽、中(zhong)(zhong)間包轉(zhuan)運銅液,相對容易造(zao)(zao)成(cheng)耐(nai)火材料的剝落,在(zai)軋(ya)制過(guo)(guo)程(cheng)中(zhong)(zhong)需要通(tong)過(guo)(guo)軋(ya)輥,造(zao)(zao)成(cheng)鐵質的脫落,會(hui)(hui)(hui)給(gei)銅桿(gan)造(zao)(zao)成(cheng)外部夾雜。而熱軋(ya)中(zhong)(zhong)皮上(shang)和(he)皮下氧(yang)(yang)化(hua)物的軋(ya)入(ru),會(hui)(hui)(hui)給(gei)低氧(yang)(yang)桿(gan)的拉絲造(zao)(zao)成(cheng)不利的影響。上(shang)引連(lian)(lian)鑄(zhu)法(fa)生(sheng)產工藝流程(cheng)較(jiao)短,銅液是通(tong)過(guo)(guo)聯(lian)體爐(lu)(lu)內潛流式完成(cheng),對耐(nai)火材料的沖擊(ji)不大,結晶(jing)是通(tong)過(guo)(guo)石墨模內進(jin)行,所以過(guo)(guo)程(cheng)中(zhong)(zhong)可能產生(sheng)的污(wu)染源較(jiao)少,雜質進(jin)入(ru)的機會(hui)(hui)(hui)較(jiao)少。

O、S、P是與銅(tong)(tong)會生產化(hua)(hua)合物的(de)元素。在熔態(tai)銅(tong)(tong)中,氧(yang)(yang)可以溶解(jie)一部分,但當銅(tong)(tong)冷凝時,氧(yang)(yang)幾乎不(bu)溶解(jie)于銅(tong)(tong)中。熔態(tai)時所溶解(jie)的(de)氧(yang)(yang),以銅(tong)(tong)=氧(yang)(yang)化(hua)(hua)亞銅(tong)(tong)共晶(jing)體(ti)析出,分布在晶(jing)粒晶(jing)界處。銅(tong)(tong)-氧(yang)(yang)化(hua)(hua)亞銅(tong)(tong)共晶(jing)體(ti)的(de)出現(xian),顯著降低了(le)銅(tong)(tong)的(de)塑性。

硫可以溶解在(zai)熔體的銅(tong)中,但在(zai)室(shi)溫下,其溶解度幾乎(hu)降低到(dao)零,它以硫化亞銅(tong)的形式出現在(zai)晶粒晶界(jie)處,會顯(xian)著降低銅(tong)的塑性。

3、氧在低氧銅(tong)桿和(he)無氧銅(tong)桿中(zhong)分(fen)布(bu)形式(shi)及其(qi)影響

氧含量(liang)對低(di)氧銅(tong)桿(gan)的拉線(xian)性(xing)能有著明顯的影響。當(dang)氧含量(liang)增加到(dao)最(zui)佳值時,銅(tong)桿(gan)的斷線(xian)率最(zui)低(di)。這是(shi)因為氧在(zai)與大(da)部分雜(za)質(zhi)反應的過程中都起(qi)到(dao)了(le)清(qing)除器的作(zuo)用。適度的氧還有利于(yu)去(qu)除銅(tong)液中的氫,生成(cheng)水蒸氣(qi)(qi)溢出(chu),減少氣(qi)(qi)孔的形(xing)成(cheng)。最(zui)佳的氧含量(liang)為拉線(xian)工藝提供了(le)最(zui)好的條(tiao)件。

低氧(yang)(yang)(yang)(yang)銅(tong)(tong)桿氧(yang)(yang)(yang)(yang)化(hua)(hua)物(wu)的(de)(de)(de)分(fen)(fen)布:在連續澆(jiao)鑄中凝固的(de)(de)(de)最初階段,散熱速(su)率和(he)均(jun)(jun)勻(yun)冷卻是決定銅(tong)(tong)桿氧(yang)(yang)(yang)(yang)化(hua)(hua)物(wu)分(fen)(fen)布的(de)(de)(de)主要因素(su)。不均(jun)(jun)勻(yun)冷卻會引(yin)起銅(tong)(tong)桿內部結構本質上的(de)(de)(de)差(cha)異,但(dan)后(hou)續的(de)(de)(de)熱加(jia)工(gong),柱狀晶通常會遭(zao)到破壞,使(shi)氧(yang)(yang)(yang)(yang)化(hua)(hua)亞銅(tong)(tong)顆(ke)(ke)粒(li)細微化(hua)(hua)和(he)均(jun)(jun)勻(yun)分(fen)(fen)布。氧(yang)(yang)(yang)(yang)化(hua)(hua)物(wu)顆(ke)(ke)粒(li)聚(ju)集而產生(sheng)的(de)(de)(de)典型(xing)情況是中心(xin)爆裂。除氧(yang)(yang)(yang)(yang)化(hua)(hua)物(wu)顆(ke)(ke)粒(li)分(fen)(fen)布的(de)(de)(de)影響外,具有較小(xiao)氧(yang)(yang)(yang)(yang)化(hua)(hua)物(wu)顆(ke)(ke)粒(li)的(de)(de)(de)銅(tong)(tong)桿顯示出較好的(de)(de)(de)拉線特性,較大的(de)(de)(de)Cu2O顆(ke)(ke)粒(li)容易造成應力(li)集中點(dian)而斷裂。

無(wu)氧銅(tong)含(han)氧量(liang)超標,銅(tong)桿(gan)變(bian)脆,延(yan)伸率下(xia)降,拉(la)伸式樣端口顯(xian)暗紅色,結晶組織(zhi)疏松。當氧含(han)量(liang)超出8ppm時,工(gong)藝性(xing)能(neng)變(bian)差,表(biao)現(xian)為鑄(zhu)造及拉(la)伸過程中斷桿(gan)及斷線率極具(ju)增高(gao)。這(zhe)(zhe)是(shi)由于氧能(neng)與銅(tong)生(sheng)成(cheng)氧化亞銅(tong)脆性(xing)相,形成(cheng)銅(tong)-氧化亞銅(tong)共晶體,以(yi)網狀組織(zhi)分布在(zai)(zai)境界上。這(zhe)(zhe)種(zhong)脆性(xing)相硬度(du)高(gao),在(zai)(zai)冷變(bian)形時將會與銅(tong)機體脫離,導致(zhi)銅(tong)桿(gan)的(de)機械性(xing)能(neng)下(xia)降,在(zai)(zai)后續加工(gong)中容(rong)易(yi)造成(cheng)斷裂現(xian)象(xiang)。氧含(han)量(liang)高(gao)還能(neng)導致(zhi)無(wu)氧銅(tong)桿(gan)導電率下(xia)降。因(yin)此,必(bi)須嚴格控制上引連鑄(zhu)工(gong)藝及產品質(zhi)量(liang)。

4、氫的影響

在上引連(lian)鑄中(zhong),氧含量控制較低,氧化物的副作用唄**降低,但氫的影響成為較顯著的問題。吸氣后熔體(ti)中(zhong)存(cun)在平衡反應:H2O(g)=[O]+2[H];

氣(qi)體(ti)及疏(shu)松是(shi)(shi)在結(jie)晶(jing)(jing)(jing)的(de)(de)(de)過程中(zhong),氫(qing)從(cong)過飽和(he)(he)的(de)(de)(de)溶液(ye)(ye)中(zhong)析(xi)出并聚(ju)(ju)集而形成的(de)(de)(de)。在結(jie)晶(jing)(jing)(jing)前析(xi)出的(de)(de)(de)氫(qing)又可還(huan)原(yuan)氧化(hua)亞銅而生成水氣(qi)泡。由于上引鑄造的(de)(de)(de)特點是(shi)(shi)銅液(ye)(ye)自上而下的(de)(de)(de)結(jie)晶(jing)(jing)(jing),形成的(de)(de)(de)液(ye)(ye)**形狀近(jin)似(si)錐型。銅液(ye)(ye)結(jie)晶(jing)(jing)(jing)前析(xi)出的(de)(de)(de)氣(qi)體(ti)在上浮過程中(zhong)被堵在凝固組織內(nei),結(jie)晶(jing)(jing)(jing)時(shi)在鑄桿內(nei)形成氣(qi)孔(kong)。上引的(de)(de)(de)含(han)氣(qi)量(liang)少時(shi),析(xi)出的(de)(de)(de)氫(qing)存在于晶(jing)(jing)(jing)界處,形成疏(shu)松;含(han)氣(qi)量(liang)多時(shi),則(ze)聚(ju)(ju)集成氣(qi)孔(kong),因此,氣(qi)孔(kong)和(he)(he)疏(shu)松是(shi)(shi)氫(qing)氣(qi)和(he)(he)水蒸氣(qi)兩(liang)者形成的(de)(de)(de)。

氫來源于上引生產(chan)過程中的(de)各個工藝(yi)環(huan)節,如原料電解銅(tong)(tong)的(de)“銅(tong)(tong)綠(lv)”、輔料木(mu)炭**、氣候環(huan)境**、石墨結(jie)晶器(qi)未干燥等。因(yin)此,熔(rong)化爐(lu)中的(de)銅(tong)(tong)液表面(mian)應(ying)覆(fu)蓋經烘烤的(de)木(mu)炭,電解銅(tong)(tong)應(ying)盡量去(qu)除(chu)“銅(tong)(tong)綠(lv)”、“銅(tong)(tong)豆(dou)”“耳(er)朵”,對提高無氧(yang)銅(tong)(tong)桿質量非常重要。

在連鑄(zhu)連軋工藝中,往往采用適度(du)控制(zhi)(zhi)氧含量(liang)來控制(zhi)(zhi)氫。Cu2O+ H2= 2Cu+ H2O

由(you)于銅液在鑄造過程中(zhong)是自下而(er)(er)上結晶,銅液中(zhong)的氧和(he)氫所產生(sheng)的水(shui)蒸(zheng)氣很容易上浮跑出,銅液中(zhong)的氫大部分能被有效去除,因而(er)(er)對(dui)銅桿的影響較小。

二、表面質量

在(zai)生產(chan)電磁線等產(chan)品的(de)過程中,對(dui)銅桿(gan)(gan)的(de)表面質量也需提出(chu)要求。需要拉制(zhi)后的(de)銅絲表面無毛刺、銅粉(fen)少、無油污。并通過扭轉試驗測(ce)量表面銅粉(fen)的(de)質量和(he)扭轉后觀察(cha)銅桿(gan)(gan)的(de)復(fu)原情(qing)況(kuang)來判定其好(hao)壞。

在(zai)連(lian)鑄連(lian)軋(ya)過(guo)程中,從鑄造到(dao)軋(ya)制(zhi)前,溫(wen)度高(gao),完全暴露(lu)于空(kong)氣中,使鑄坯(pi)表(biao)(biao)面(mian)形成較厚的(de)氧(yang)化(hua)層,在(zai)軋(ya)制(zhi)過(guo)程中,隨著軋(ya)輥的(de)轉動,氧(yang)化(hua)物(wu)顆粒軋(ya)入(ru)銅(tong)線表(biao)(biao)面(mian)。由(you)于氧(yang)化(hua)亞(ya)(ya)銅(tong)是高(gao)熔點脆性(xing)化(hua)合物(wu),對于軋(ya)入(ru)較深的(de)氧(yang)化(hua)亞(ya)(ya)銅(tong),當(dang)成條狀的(de)聚集物(wu)遇模具拉伸時,就會是銅(tong)桿外表(biao)(biao)面(mian)產生毛刺,給后續的(de)涂漆造成麻煩。

而上(shang)引連鑄(zhu)工藝制造的無氧銅桿(gan),由于鑄(zhu)造和冷卻完全與氧隔(ge)絕,后續亦無熱軋(ya)過程,銅桿(gan)表面(mian)無軋(ya)入表面(mian)的氧化物(wu),質量(liang)較(jiao)好,拉(la)制后銅粉少,上(shang)述問題(ti)較(jiao)少存在。

無(wu)氧銅桿也分進(jin)口(kou)設(she)(she)(she)(she)備做(zuo)的(de)(de)和國產(chan)(chan)設(she)(she)(she)(she)備做(zuo)的(de)(de),但目前進(jin)口(kou)產(chan)(chan)品已無(wu)明顯優勢,銅桿產(chan)(chan)品出(chu)來后區別不是(shi)很大,只要銅板(ban)選的(de)(de)好,生產(chan)(chan)控制比較穩(wen)定,國產(chan)(chan)設(she)(she)(she)(she)備也能產(chan)(chan)出(chu)可拉伸(shen)0.05的(de)(de)銅桿.進(jin)口(kou)設(she)(she)(she)(she)備一般(ban)是(shi)芬蘭奧托昆普(pu)的(de)(de)設(she)(she)(she)(she)備,國產(chan)(chan)設(she)(she)(she)(she)備最好的(de)(de)應該是(shi)上海的(de)(de)海軍(jun)廠的(de)(de)了(le),生產(chan)(chan)時間最長,軍(jun)工(gong)企業,質量可靠。

低氧銅(tong)桿進口設(she)備國(guo)際主要有兩種,一種是(shi)美國(guo)南線設(she)備,英文是(shi)SOUTHWIRE,國(guo)內廠家(jia)是(shi)南京華(hua)新,江(jiang)西(xi)銅(tong)業,另一種是(shi)德國(guo)CONTIROD設(she)備,國(guo)內廠家(jia)是(shi)常州金源,天津(jin)大無縫。

無氧(yang)(yang)(yang)及低(di)(di)氧(yang)(yang)(yang)桿(gan)(gan)從(cong)含(han)氧(yang)(yang)(yang)量上(shang)容易(yi)區別,無氧(yang)(yang)(yang)銅是(shi)含(han)氧(yang)(yang)(yang)量在(zai)10-20個(ge)(ge)PPM以(yi)下(xia),但(dan)目前有(you)的(de)(de)廠家只(zhi)能(neng)(neng)做到(dao)50個(ge)(ge)PPM以(yi)下(xia).低(di)(di)氧(yang)(yang)(yang)銅桿(gan)(gan)在(zai) 200-400個(ge)(ge)PPM,好(hao)的(de)(de)桿(gan)(gan)子(zi)一般含(han)氧(yang)(yang)(yang)量控制在(zai)250個(ge)(ge)PPM左(zuo)右,無氧(yang)(yang)(yang)桿(gan)(gan)一般采取的(de)(de)是(shi)上(shang)引(yin)法,低(di)(di)氧(yang)(yang)(yang)桿(gan)(gan)是(shi)連鑄連軋,兩種(zhong)產品(pin)相(xiang)對(dui)而言低(di)(di)氧(yang)(yang)(yang)桿(gan)(gan)對(dui)漆(qi)包線(xian)(xian)性 能(neng)(neng)更(geng)適應些(xie),如(ru)(ru)柔軟(ruan)性,回彈角,繞(rao)線(xian)(xian)性能(neng)(neng).但(dan)低(di)(di)氧(yang)(yang)(yang)桿(gan)(gan)對(dui)拉絲條(tiao)件(jian)相(xiang)對(dui)要(yao)苛刻些(xie),同樣拉伸0.2的(de)(de)細絲,如(ru)(ru)果伸線(xian)(xian)條(tiao)件(jian)不(bu)好(hao),普通的(de)(de)無氧(yang)(yang)(yang)桿(gan)(gan)可拉而好(hao)的(de)(de)低(di)(di)氧(yang)(yang)(yang)桿(gan)(gan)就斷 線(xian)(xian),但(dan)如(ru)(ru)果放(fang)在(zai)好(hao)的(de)(de)伸線(xian)(xian)條(tiao)件(jian),同樣的(de)(de)桿(gan)(gan)子(zi),低(di)(di)氧(yang)(yang)(yang)桿(gan)(gan)說不(bu)定就能(neng)(neng)拉到(dao)雙零(ling)五(wu),而普通無氧(yang)(yang)(yang)桿(gan)(gan)最(zui)多只(zhi)能(neng)(neng)拉伸到(dao)0.1而已,當(dang)然做的(de)(de)最(zui)細的(de)(de)如(ru)(ru)雙零(ling)二卻(que)非得依靠進口的(de)(de) 無氧(yang)(yang)(yang)銅桿(gan)(gan)了.目前有(you)企業嘗(chang)試用剝(bo)皮的(de)(de)方(fang)式來(lai)(lai)處理低(di)(di)氧(yang)(yang)(yang)桿(gan)(gan)來(lai)(lai)伸0.03線(xian)(xian).但(dan)有(you)關這方(fang)面的(de)(de)內容我還不(bu)是(shi)很清楚。

音響線一(yi)般(ban)反而喜歡(huan)用無氧桿(gan)(gan),這(zhe)和無氧桿(gan)(gan)是單(dan)晶銅,低氧桿(gan)(gan)是多(duo)晶銅有關(guan)。

氧(yang)銅(tong)桿和無氧(yang)銅(tong)桿由于制造(zao)方法(fa)的不同(tong),致使存在差別,具有各自(zi)的特(te)點(dian)。

一、關于氧的吸入(ru)和脫去以及它的存在狀態

生(sheng)產銅(tong)(tong)(tong)(tong)桿(gan)的(de)陰極銅(tong)(tong)(tong)(tong)的(de)含氧(yang)(yang)(yang)量一(yi)般在(zai)(zai)10—50ppm,在(zai)(zai)常溫下氧(yang)(yang)(yang)在(zai)(zai)銅(tong)(tong)(tong)(tong)中(zhong)的(de)固溶度(du)約2ppm。低(di)(di)氧(yang)(yang)(yang)銅(tong)(tong)(tong)(tong)桿(gan)的(de)含氧(yang)(yang)(yang)量一(yi)般在(zai)(zai)200(175)—400(450)ppm,因此氧(yang)(yang)(yang)的(de)進(jin)入是(shi)(shi)(shi)在(zai)(zai)銅(tong)(tong)(tong)(tong)的(de)液(ye)態下吸入的(de),而(er)上引法無氧(yang)(yang)(yang)銅(tong)(tong)(tong)(tong)桿(gan)則相反,氧(yang)(yang)(yang)在(zai)(zai)液(ye)態銅(tong)(tong)(tong)(tong)下保持相當時間后,被(bei)還原(yuan)而(er)脫去(qu),通常這(zhe)種桿(gan)的(de)含氧(yang)(yang)(yang)量都在(zai)(zai)10—50ppm以(yi)(yi)下,最低(di)(di)可達1-2ppm,從組織上看(kan),低(di)(di)氧(yang)(yang)(yang)銅(tong)(tong)(tong)(tong)中(zhong)的(de)氧(yang)(yang)(yang),以(yi)(yi)氧(yang)(yang)(yang)化銅(tong)(tong)(tong)(tong)狀態,存在(zai)(zai)于(yu)晶(jing)粒邊界(jie)附近,這(zhe)對(dui)低(di)(di)氧(yang)(yang)(yang)銅(tong)(tong)(tong)(tong)桿(gan)而(er)言可以(yi)(yi)說是(shi)(shi)(shi)常見(jian)的(de)但對(dui)無氧(yang)(yang)(yang)銅(tong)(tong)(tong)(tong)桿(gan)則很少見(jian)。氧(yang)(yang)(yang)化銅(tong)(tong)(tong)(tong)以(yi)(yi)夾雜形式在(zai)(zai)晶(jing)界(jie)出(chu)現對(dui)材料的(de)韌(ren)(ren)性(xing)產生(sheng)負面影響。而(er)無氧(yang)(yang)(yang)銅(tong)(tong)(tong)(tong)中(zhong)的(de)氧(yang)(yang)(yang)很低(di)(di),所以(yi)(yi)這(zhe)種銅(tong)(tong)(tong)(tong)的(de)組織是(shi)(shi)(shi)均勻的(de)單相組織對(dui)韌(ren)(ren)性(xing)有利。在(zai)(zai)無氧(yang)(yang)(yang)銅(tong)(tong)(tong)(tong)桿(gan)中(zhong)的(de)多(duo)孔性(xing)是(shi)(shi)(shi)不常見(jian)的(de),而(er)在(zai)(zai)低(di)(di)氧(yang)(yang)(yang)銅(tong)(tong)(tong)(tong)桿(gan)中(zhong)則是(shi)(shi)(shi)常見(jian)的(de)一(yi)種缺陷。

二、熱軋組織和鑄(zhu)造組織的區別

低(di)(di)氧銅(tong)桿(gan)(gan)由(you)于經(jing)(jing)過熱軋,所以其組(zu)織屬(shu)熱加工組(zu)織,原(yuan)來的(de)(de)鑄造組(zu)織已(yi)經(jing)(jing)破碎,在(zai)8mm的(de)(de)桿(gan)(gan)時已(yi)有(you)再結(jie)晶(jing)(jing)的(de)(de)形式出(chu)現(xian),而無(wu)(wu)氧銅(tong)桿(gan)(gan)屬(shu)鑄造組(zu)織,晶(jing)(jing)粒(li)粗大(da),這是(shi)(shi)為(wei)什么,無(wu)(wu)氧銅(tong)的(de)(de)再結(jie)晶(jing)(jing)溫度(du)較(jiao)高,需要較(jiao)高退(tui)火(huo)溫度(du)的(de)(de)固有(you)原(yuan)因(yin)(yin)。這是(shi)(shi)因(yin)(yin)為(wei),再結(jie)晶(jing)(jing)發(fa)生(sheng)在(zai)晶(jing)(jing)粒(li)邊界(jie)附近,無(wu)(wu)氧銅(tong)桿(gan)(gan)組(zu)織晶(jing)(jing)粒(li)粗大(da),晶(jing)(jing)粒(li)尺寸甚(shen)至(zhi)能達幾個毫(hao)米,因(yin)(yin)而晶(jing)(jing)粒(li)邊界(jie)少,即使(shi)通過拉制(zhi)變形,但晶(jing)(jing)粒(li)邊界(jie)相對(dui)低(di)(di)氧銅(tong)桿(gan)(gan)還是(shi)(shi)較(jiao)少,所以需要較(jiao)高的(de)(de)退(tui)火(huo)功(gong)率。對(dui)無(wu)(wu)氧銅(tong)成功(gong)的(de)(de)退(tui)火(huo)要求是(shi)(shi):由(you)桿(gan)(gan)經(jing)(jing)拉制(zhi),但尚(shang)未(wei)鑄造組(zu)織的(de)(de)線(xian)時的(de)(de)第一次退(tui)火(huo),其退(tui)火(huo)功(gong)率應比(bi)同樣情況(kuang)的(de)(de)低(di)(di)氧銅(tong)高10——15%。經(jing)(jing)繼續(xu)拉制(zhi),在(zai)以后(hou)階段的(de)(de)退(tui)火(huo)功(gong)率應留有(you)足夠的(de)(de)余量和(he)(he)對(dui)低(di)(di)氧銅(tong)和(he)(he)無(wu)(wu)氧銅(tong)切實區別(bie)執行不(bu)同的(de)(de)退(tui)火(huo)工藝,以保證在(zai)制(zhi)品和(he)(he)成品導線(xian)的(de)(de)柔軟性。

三、夾(jia)雜,氧含量(liang)波動,表面氧化物和(he)可(ke)能(neng)存在的(de)熱軋(ya)缺(que)陷的(de)差(cha)別(bie)

無(wu)氧(yang)(yang)(yang)銅桿(gan)(gan)的(de)可拉(la)性(xing)在(zai)(zai)所(suo)有(you)線(xian)徑里與低氧(yang)(yang)(yang)銅桿(gan)(gan)相比都(dou)是(shi)優越的(de),除(chu)上述組(zu)織原因外,無(wu)氧(yang)(yang)(yang)銅桿(gan)(gan)夾(jia)雜少(shao),含氧(yang)(yang)(yang)量穩(wen)定(ding),無(wu)熱軋(ya)可能(neng)(neng)產生的(de)缺陷,桿(gan)(gan)表氧(yang)(yang)(yang)化物厚(hou)度可達≤15A。在(zai)(zai)連鑄連軋(ya)生產過程(cheng)中(zhong)如(ru)果工藝(yi)不(bu)穩(wen)定(ding),對(dui)氧(yang)(yang)(yang)監控(kong)不(bu)嚴(yan),含氧(yang)(yang)(yang)量不(bu)穩(wen)定(ding)將(jiang)直接影(ying)響桿(gan)(gan)的(de)性(xing)能(neng)(neng)。如(ru)果桿(gan)(gan)的(de)表面氧(yang)(yang)(yang)化物能(neng)(neng)在(zai)(zai)后工序(xu)的(de)連續清(qing)洗中(zhong)得以(yi)彌補(bu)外,但比較麻煩的(de)是(shi)有(you)相當多的(de)氧(yang)(yang)(yang)化物存(cun)在(zai)(zai)于“皮下”,對(dui)拉(la)線(xian)斷(duan)(duan)線(xian)影(ying)響更直接,故(gu)而在(zai)(zai)拉(la)制(zhi)微細(xi)線(xian),超微細(xi)線(xian)時,為了減少(shao)斷(duan)(duan)線(xian),有(you)時要(yao)對(dui)銅桿(gan)(gan)采取不(bu)得已的(de)辦(ban)法——剝皮,甚至二次剝皮的(de)原因所(suo)在(zai)(zai),目的(de)要(yao)除(chu)去皮下氧(yang)(yang)(yang)化物。

四、低氧銅桿(gan)(gan)和(he)無氧銅桿(gan)(gan)的韌性有差別

兩者都可以拉到(dao)0.015mm,但在低(di)(di)溫超(chao)導線中的(de)低(di)(di)溫級無氧銅,其細(xi)絲間的(de)間距(ju)只(zhi)有0.001mm.

五、從(cong)制(zhi)桿的(de)(de)原(yuan)材料到(dao)制(zhi)線的(de)(de)經濟性(xing)有(you)差別。

制(zhi)造無氧(yang)銅(tong)桿要(yao)求質量較高的(de)原材料。一般,拉(la)制(zhi)直徑>1mm的(de)銅(tong)線時,低(di)氧(yang)銅(tong)桿的(de)優點比較明顯(xian),而無氧(yang)銅(tong)桿顯(xian)得更為優越的(de)是(shi)拉(la)制(zhi)直徑<0.5mm的(de)銅(tong)線。

六、低氧(yang)銅桿的制線工藝與無氧(yang)銅桿的有所不同。

低(di)氧銅(tong)桿(gan)的(de)制(zhi)(zhi)線(xian)工藝(yi)不(bu)能照搬到無氧銅(tong)桿(gan)的(de)制(zhi)(zhi)線(xian)工藝(yi)上來,至少兩者(zhe)的(de)退火工藝(yi)是不(bu)同的(de)。因為(wei)線(xian)的(de)柔軟性(xing)深受材料成份和制(zhi)(zhi)桿(gan),制(zhi)(zhi)線(xian)和退火工藝(yi)的(de)影(ying)響,不(bu)能簡單地(di)說低(di)氧銅(tong)或無氧銅(tong)誰(shui)(shui)軟誰(shui)(shui)硬。