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清水河電纜中的銅都是一樣的嗎?什么樣的是好銅?一篇文章解釋清楚

來源:行業動(dong)態 閱(yue)讀:109296 發布時間:2019-07-05

導讀:由于生(sheng)(sheng)(sheng)產銅(tong)桿(gan)的(de)兩者(zhe)的(de)工藝不(bu)同,所生(sheng)(sheng)(sheng)產的(de)銅(tong)桿(gan)中的(de)含氧(yang)(yang)量(liang)(liang)及外(wai)觀就(jiu)不(bu)同。上(shang)引(yin)生(sheng)(sheng)(sheng)產的(de)銅(tong)桿(gan),工藝得當氧(yang)(yang)含量(liang)(liang)在10ppm以下(xia),叫(jiao)無氧(yang)(yang)銅(tong)桿(gan);連(lian)鑄(zhu)連(lian)鑄(zhu)生(sheng)(sheng)(sheng)產的(de)銅(tong)桿(gan) 是(shi)在保護條件下(xia)的(de)熱(re)軋(ya),氧(yang)(yang)含量(liang)(liang)在200-500ppm范(fan)圍內(nei),但有時也高(gao)達700ppm以上(shang),一般情況下(xia),此種方法生(sheng)(sheng)(sheng)產的(de)銅(tong)外(wai)表光(guang)亮,低(di)氧(yang)(yang)銅(tong)桿(gan),有時也叫(jiao)光(guang)桿(gan)。

銅(tong)桿(gan)(gan)是電(dian)纜行業的(de)(de)主(zhu)要原料,生產的(de)(de)方(fang)式(shi)主(zhu)要有(you)兩種——連(lian)(lian)鑄(zhu)(zhu)連(lian)(lian)軋法(fa)和上引(yin)連(lian)(lian)鑄(zhu)(zhu)法(fa)。連(lian)(lian)鑄(zhu)(zhu)連(lian)(lian)軋低氧(yang)(yang)(yang)銅(tong)桿(gan)(gan)的(de)(de)生產方(fang)法(fa)較(jiao)多(duo),其特點是金屬(shu)(shu)在(zai)(zai)豎爐(lu)中融化后(hou),銅(tong)液通(tong)過保(bao)溫爐(lu)、溜槽(cao)、中間包(bao),從澆(jiao)管進(jin)入(ru)封閉(bi)的(de)(de)模腔內,采用較(jiao)大的(de)(de)冷(leng)(leng)(leng)卻強度進(jin)行冷(leng)(leng)(leng)卻,形(xing)成(cheng)鑄(zhu)(zhu)坯,然后(hou)進(jin)行多(duo)道(dao)次軋制,生產的(de)(de)低氧(yang)(yang)(yang)銅(tong)桿(gan)(gan)為熱加工(gong)(gong)(gong)組織(zhi)(zhi),原來的(de)(de)鑄(zhu)(zhu)造組織(zhi)(zhi)已(yi)經破碎(sui),含氧(yang)(yang)(yang)量一(yi)般(ban)(ban)為200~400ppm之(zhi)間。無氧(yang)(yang)(yang)銅(tong)桿(gan)(gan)國內基本全部采用上引(yin)連(lian)(lian)鑄(zhu)(zhu)法(fa)生產,金屬(shu)(shu)在(zai)(zai)感應電(dian)爐(lu)中融化后(hou)通(tong)過石墨模進(jin)行上引(yin)連(lian)(lian)續鑄(zhu)(zhu)造,之(zhi)后(hou)進(jin)行冷(leng)(leng)(leng)軋或冷(leng)(leng)(leng)加工(gong)(gong)(gong),生產的(de)(de)無氧(yang)(yang)(yang)銅(tong)桿(gan)(gan)為鑄(zhu)(zhu)造組織(zhi)(zhi),含氧(yang)(yang)(yang)量一(yi)般(ban)(ban)在(zai)(zai)20ppm以下。由于制造工(gong)(gong)(gong)藝的(de)(de)不同,所以在(zai)(zai)組織(zhi)(zhi)結構、氧(yang)(yang)(yang)含量分布、雜質的(de)(de)形(xing)式(shi)及分布等諸多(duo)方(fang)面有(you)較(jiao)大差別(bie)。

一、拉制性能

銅桿(gan)的拉制(zhi)性能跟很(hen)多因素(su)有關,如雜(za)質(zhi)的含量、氧含量及分布、工(gong)藝控(kong)制(zhi)等(deng)。下面(mian)分別從以上幾個方面(mian)對銅桿(gan)的拉制(zhi)性能進行分析。

1、熔化方(fang)式對S等雜質的影響

連(lian)(lian)鑄連(lian)(lian)軋生(sheng)產(chan)銅(tong)(tong)(tong)(tong)桿主要(yao)是(shi)通過氣體的(de)燃(ran)燒(shao)使銅(tong)(tong)(tong)(tong)桿熔(rong)化(hua),在燃(ran)燒(shao)的(de)過程中,通過氧化(hua)和揮發作用,可一定(ding)程度減少部分(fen)雜質(zhi)進入(ru)銅(tong)(tong)(tong)(tong)液,因(yin)此連(lian)(lian)鑄連(lian)(lian)軋法對原料要(yao)求相對低一些。上引連(lian)(lian)鑄生(sheng)產(chan)無氧銅(tong)(tong)(tong)(tong)桿,由(you)于(yu)是(shi)用感(gan)應電爐(lu)熔(rong)化(hua),電解銅(tong)(tong)(tong)(tong)表面的(de)“銅(tong)(tong)(tong)(tong)綠(lv)”“銅(tong)(tong)(tong)(tong)豆”基本都熔(rong)入(ru)到(dao)銅(tong)(tong)(tong)(tong)液中。其(qi)中熔(rong)入(ru)的(de)S對無氧銅(tong)(tong)(tong)(tong)桿塑性影響(xiang)極大,會增(zeng)加拉絲斷線率。

2、鑄造過程中雜(za)質的進入(ru)

在(zai)生(sheng)產(chan)過程中(zhong),連鑄連軋工(gong)藝需通過保溫爐、溜槽、中(zhong)間(jian)包轉運(yun)銅液,相對容易(yi)造(zao)成(cheng)(cheng)耐火材(cai)料(liao)的(de)剝落,在(zai)軋制過程中(zhong)需要通過軋輥,造(zao)成(cheng)(cheng)鐵(tie)質(zhi)的(de)脫落,會給銅桿造(zao)成(cheng)(cheng)外部夾雜。而(er)熱軋中(zhong)皮(pi)上(shang)和皮(pi)下氧化物(wu)的(de)軋入,會給低(di)氧桿的(de)拉絲造(zao)成(cheng)(cheng)不利的(de)影(ying)響(xiang)。上(shang)引連鑄法生(sheng)產(chan)工(gong)藝流程較短,銅液是通過聯體爐內潛流式(shi)完成(cheng)(cheng),對耐火材(cai)料(liao)的(de)沖擊不大,結晶是通過石墨模內進(jin)行,所以過程中(zhong)可(ke)能產(chan)生(sheng)的(de)污染(ran)源較少,雜質(zhi)進(jin)入的(de)機會較少。

O、S、P是與(yu)銅(tong)(tong)會生(sheng)產化合物的(de)元素。在熔態銅(tong)(tong)中,氧可以(yi)溶(rong)解一部分,但當銅(tong)(tong)冷(leng)凝(ning)時,氧幾(ji)乎不溶(rong)解于銅(tong)(tong)中。熔態時所溶(rong)解的(de)氧,以(yi)銅(tong)(tong)=氧化亞銅(tong)(tong)共(gong)晶體(ti)析出,分布在晶粒晶界處。銅(tong)(tong)-氧化亞銅(tong)(tong)共(gong)晶體(ti)的(de)出現,顯著降(jiang)低了銅(tong)(tong)的(de)塑(su)性。

硫可(ke)以(yi)溶解在熔體(ti)的銅(tong)中,但在室溫(wen)下,其(qi)溶解度(du)幾乎降(jiang)低到零,它以(yi)硫化亞銅(tong)的形式(shi)出現在晶(jing)(jing)粒(li)晶(jing)(jing)界(jie)處,會顯(xian)著(zhu)降(jiang)低銅(tong)的塑性。

3、氧(yang)在低氧(yang)銅(tong)桿(gan)和無氧(yang)銅(tong)桿(gan)中分布形式及其影響

氧(yang)含(han)量對低(di)氧(yang)銅桿的(de)拉線(xian)性能有著明顯的(de)影響。當氧(yang)含(han)量增(zeng)加到(dao)最佳值時(shi),銅桿的(de)斷線(xian)率最低(di)。這是(shi)因為氧(yang)在與大部(bu)分(fen)雜(za)質反應的(de)過程中(zhong)都起到(dao)了(le)清(qing)除器的(de)作用(yong)。適度的(de)氧(yang)還有利于去除銅液中(zhong)的(de)氫,生成(cheng)水蒸(zheng)氣溢出(chu),減少氣孔的(de)形成(cheng)。最佳的(de)氧(yang)含(han)量為拉線(xian)工藝提供了(le)最好的(de)條件。

低氧銅(tong)桿(gan)氧化物的(de)(de)分(fen)布(bu):在連續(xu)澆鑄中(zhong)凝固的(de)(de)最初階段(duan),散熱速(su)率(lv)和均(jun)勻冷(leng)卻是(shi)決定銅(tong)桿(gan)氧化物分(fen)布(bu)的(de)(de)主要因素。不(bu)均(jun)勻冷(leng)卻會引(yin)起銅(tong)桿(gan)內(nei)部結構本(ben)質上的(de)(de)差(cha)異(yi),但后續(xu)的(de)(de)熱加工,柱狀晶(jing)通常會遭到破壞,使氧化亞銅(tong)顆(ke)粒(li)(li)細微化和均(jun)勻分(fen)布(bu)。氧化物顆(ke)粒(li)(li)聚集而產生的(de)(de)典(dian)型情況是(shi)中(zhong)心(xin)爆裂。除(chu)氧化物顆(ke)粒(li)(li)分(fen)布(bu)的(de)(de)影響(xiang)外,具有(you)較小(xiao)氧化物顆(ke)粒(li)(li)的(de)(de)銅(tong)桿(gan)顯示出較好的(de)(de)拉線特(te)性,較大的(de)(de)Cu2O顆(ke)粒(li)(li)容易(yi)造成應力集中(zhong)點而斷裂。

無氧(yang)銅(tong)(tong)含氧(yang)量(liang)超(chao)標,銅(tong)(tong)桿變(bian)脆(cui),延伸率(lv)(lv)下(xia)(xia)降,拉(la)伸式樣端口顯暗(an)紅(hong)色,結晶組(zu)織疏松。當氧(yang)含量(liang)超(chao)出8ppm時,工藝性(xing)能(neng)變(bian)差(cha),表(biao)現為鑄(zhu)造及拉(la)伸過(guo)程中斷桿及斷線率(lv)(lv)極具增高。這(zhe)(zhe)是由于氧(yang)能(neng)與銅(tong)(tong)生成氧(yang)化(hua)亞銅(tong)(tong)脆(cui)性(xing)相,形成銅(tong)(tong)-氧(yang)化(hua)亞銅(tong)(tong)共(gong)晶體(ti),以網狀組(zu)織分(fen)布在(zai)境(jing)界上。這(zhe)(zhe)種脆(cui)性(xing)相硬(ying)度高,在(zai)冷(leng)變(bian)形時將(jiang)會與銅(tong)(tong)機體(ti)脫離(li),導(dao)致銅(tong)(tong)桿的(de)機械性(xing)能(neng)下(xia)(xia)降,在(zai)后續加工中容易造成斷裂(lie)現象。氧(yang)含量(liang)高還能(neng)導(dao)致無氧(yang)銅(tong)(tong)桿導(dao)電率(lv)(lv)下(xia)(xia)降。因此,必須(xu)嚴格控制上引連(lian)鑄(zhu)工藝及產品質量(liang)。

4、氫的影響

在(zai)上引連鑄(zhu)中,氧(yang)含量(liang)控(kong)制較(jiao)低,氧(yang)化物(wu)的(de)副作用唄**降低,但(dan)氫(qing)的(de)影響成為較(jiao)顯著的(de)問(wen)題。吸氣后熔體中存在(zai)平衡反應(ying):H2O(g)=[O]+2[H];

氣(qi)(qi)體(ti)及疏松(song)是(shi)(shi)在結晶(jing)(jing)(jing)的(de)(de)(de)過程(cheng)(cheng)中,氫(qing)從過飽和的(de)(de)(de)溶(rong)液中析出(chu)并聚集(ji)而(er)形(xing)成(cheng)(cheng)的(de)(de)(de)。在結晶(jing)(jing)(jing)前(qian)析出(chu)的(de)(de)(de)氫(qing)又(you)可還原氧化(hua)亞銅而(er)生成(cheng)(cheng)水(shui)氣(qi)(qi)泡(pao)。由(you)于(yu)上引(yin)鑄造(zao)的(de)(de)(de)特點是(shi)(shi)銅液自上而(er)下的(de)(de)(de)結晶(jing)(jing)(jing),形(xing)成(cheng)(cheng)的(de)(de)(de)液**形(xing)狀近似錐(zhui)型。銅液結晶(jing)(jing)(jing)前(qian)析出(chu)的(de)(de)(de)氣(qi)(qi)體(ti)在上浮過程(cheng)(cheng)中被堵在凝(ning)固組織內,結晶(jing)(jing)(jing)時在鑄桿內形(xing)成(cheng)(cheng)氣(qi)(qi)孔(kong)。上引(yin)的(de)(de)(de)含(han)氣(qi)(qi)量少時,析出(chu)的(de)(de)(de)氫(qing)存(cun)在于(yu)晶(jing)(jing)(jing)界處,形(xing)成(cheng)(cheng)疏松(song);含(han)氣(qi)(qi)量多時,則(ze)聚集(ji)成(cheng)(cheng)氣(qi)(qi)孔(kong),因此(ci),氣(qi)(qi)孔(kong)和疏松(song)是(shi)(shi)氫(qing)氣(qi)(qi)和水(shui)蒸氣(qi)(qi)兩者形(xing)成(cheng)(cheng)的(de)(de)(de)。

氫來源于上引生產(chan)過(guo)程中的(de)各個工藝(yi)環(huan)節,如原料電(dian)解銅(tong)(tong)的(de)“銅(tong)(tong)綠(lv)(lv)”、輔料木炭**、氣(qi)候環(huan)境(jing)**、石墨(mo)結晶器(qi)未干燥等。因此,熔化爐中的(de)銅(tong)(tong)液表(biao)面應覆蓋經烘烤的(de)木炭,電(dian)解銅(tong)(tong)應盡量去除“銅(tong)(tong)綠(lv)(lv)”、“銅(tong)(tong)豆”“耳朵”,對提高無氧銅(tong)(tong)桿質量非常重要。

在連(lian)鑄(zhu)連(lian)軋工藝中,往往采用(yong)適(shi)度控(kong)制氧含量來控(kong)制氫。Cu2O+ H2= 2Cu+ H2O

由于銅液在鑄造過程中(zhong)是自(zi)下而上(shang)結晶,銅液中(zhong)的(de)氧和氫(qing)所產生的(de)水蒸氣(qi)很容易上(shang)浮(fu)跑出,銅液中(zhong)的(de)氫(qing)大部分能被有(you)效去除,因而對銅桿的(de)影(ying)響較小。

二、表面質量

在生產電磁線等產品的(de)過(guo)程中,對銅桿(gan)的(de)表面質量(liang)(liang)也需(xu)提出要求。需(xu)要拉制后的(de)銅絲表面無毛刺、銅粉少、無油污。并通過(guo)扭(niu)轉(zhuan)試驗測量(liang)(liang)表面銅粉的(de)質量(liang)(liang)和扭(niu)轉(zhuan)后觀察銅桿(gan)的(de)復(fu)原情況來判定(ding)其好壞。

在連鑄(zhu)連軋(ya)過程中(zhong),從鑄(zhu)造到軋(ya)制(zhi)前,溫度高,完全暴露于(yu)空(kong)氣(qi)中(zhong),使鑄(zhu)坯表(biao)面形成(cheng)較厚的(de)(de)(de)氧(yang)化(hua)(hua)層(ceng),在軋(ya)制(zhi)過程中(zhong),隨著軋(ya)輥的(de)(de)(de)轉動,氧(yang)化(hua)(hua)物顆粒軋(ya)入銅線表(biao)面。由于(yu)氧(yang)化(hua)(hua)亞銅是(shi)高熔點脆性化(hua)(hua)合物,對于(yu)軋(ya)入較深的(de)(de)(de)氧(yang)化(hua)(hua)亞銅,當(dang)成(cheng)條狀(zhuang)的(de)(de)(de)聚集物遇(yu)模具拉伸(shen)時,就會是(shi)銅桿外表(biao)面產生毛刺,給(gei)后續的(de)(de)(de)涂(tu)漆造成(cheng)麻(ma)煩。

而上引連鑄工藝制造的無(wu)氧(yang)銅桿(gan),由于鑄造和冷卻完(wan)全與氧(yang)隔(ge)絕,后續亦無(wu)熱軋過(guo)程,銅桿(gan)表面(mian)無(wu)軋入(ru)表面(mian)的氧(yang)化物,質(zhi)量較(jiao)好,拉制后銅粉少,上述問題較(jiao)少存(cun)在。

無(wu)氧銅(tong)(tong)桿也(ye)分進口(kou)設(she)(she)備(bei)做(zuo)的(de)(de)和(he)國(guo)產設(she)(she)備(bei)做(zuo)的(de)(de),但目前進口(kou)產品已無(wu)明顯優勢,銅(tong)(tong)桿產品出來后區別不是(shi)很大,只要銅(tong)(tong)板選的(de)(de)好(hao),生產控制比較穩定,國(guo)產設(she)(she)備(bei)也(ye)能產出可(ke)拉伸(shen)0.05的(de)(de)銅(tong)(tong)桿.進口(kou)設(she)(she)備(bei)一般是(shi)芬(fen)蘭奧托昆普的(de)(de)設(she)(she)備(bei),國(guo)產設(she)(she)備(bei)最好(hao)的(de)(de)應該(gai)是(shi)上海的(de)(de)海軍廠的(de)(de)了,生產時(shi)間(jian)最長,軍工企業,質量可(ke)靠。

低氧銅桿進口設備(bei)(bei)國(guo)(guo)(guo)際主要有兩種(zhong),一種(zhong)是美國(guo)(guo)(guo)南(nan)線設備(bei)(bei),英(ying)文是SOUTHWIRE,國(guo)(guo)(guo)內廠家是南(nan)京(jing)華新,江西銅業,另一種(zhong)是德(de)國(guo)(guo)(guo)CONTIROD設備(bei)(bei),國(guo)(guo)(guo)內廠家是常州金源,天津大(da)無縫(feng)。

無(wu)氧(yang)及低(di)氧(yang)桿(gan)(gan)從含氧(yang)量(liang)上容易(yi)區別,無(wu)氧(yang)銅(tong)是(shi)含氧(yang)量(liang)在10-20個(ge)PPM以(yi)下(xia),但(dan)目前(qian)有(you)的(de)廠家只能(neng)做到(dao)50個(ge)PPM以(yi)下(xia).低(di)氧(yang)銅(tong)桿(gan)(gan)在 200-400個(ge)PPM,好的(de)桿(gan)(gan)子(zi)一(yi)般(ban)含氧(yang)量(liang)控(kong)制在250個(ge)PPM左右,無(wu)氧(yang)桿(gan)(gan)一(yi)般(ban)采取的(de)是(shi)上引法,低(di)氧(yang)桿(gan)(gan)是(shi)連鑄(zhu)連軋,兩(liang)種(zhong)產品(pin)相對(dui)而言低(di)氧(yang)桿(gan)(gan)對(dui)漆包線(xian)性 能(neng)更適(shi)應(ying)些,如(ru)(ru)(ru)柔軟性,回(hui)彈角,繞線(xian)性能(neng).但(dan)低(di)氧(yang)桿(gan)(gan)對(dui)拉(la)(la)絲條(tiao)件(jian)(jian)相對(dui)要苛刻些,同樣(yang)拉(la)(la)伸(shen)0.2的(de)細(xi)絲,如(ru)(ru)(ru)果伸(shen)線(xian)條(tiao)件(jian)(jian)不好,普(pu)通(tong)的(de)無(wu)氧(yang)桿(gan)(gan)可拉(la)(la)而好的(de)低(di)氧(yang)桿(gan)(gan)就斷 線(xian),但(dan)如(ru)(ru)(ru)果放在好的(de)伸(shen)線(xian)條(tiao)件(jian)(jian),同樣(yang)的(de)桿(gan)(gan)子(zi),低(di)氧(yang)桿(gan)(gan)說不定就能(neng)拉(la)(la)到(dao)雙零(ling)五(wu),而普(pu)通(tong)無(wu)氧(yang)桿(gan)(gan)最多只能(neng)拉(la)(la)伸(shen)到(dao)0.1而已(yi),當然做的(de)最細(xi)的(de)如(ru)(ru)(ru)雙零(ling)二卻(que)非得(de)依靠進(jin)口(kou)的(de) 無(wu)氧(yang)銅(tong)桿(gan)(gan)了.目前(qian)有(you)企業嘗(chang)試用剝皮的(de)方式來處理低(di)氧(yang)桿(gan)(gan)來伸(shen)0.03線(xian).但(dan)有(you)關這方面(mian)的(de)內容我還不是(shi)很清楚。

音響線一般(ban)反而喜歡(huan)用無(wu)氧桿(gan),這和無(wu)氧桿(gan)是單晶(jing)銅,低氧桿(gan)是多(duo)晶(jing)銅有關(guan)。

氧銅(tong)桿和無氧銅(tong)桿由于制(zhi)造方法的不同,致(zhi)使存(cun)在差別,具有各自的特(te)點。

一、關(guan)于氧的吸入和(he)脫(tuo)去(qu)以(yi)及它的存在狀(zhuang)態

生產銅(tong)(tong)桿的(de)(de)(de)陰(yin)極銅(tong)(tong)的(de)(de)(de)含(han)氧(yang)(yang)量(liang)一(yi)(yi)般在(zai)(zai)(zai)10—50ppm,在(zai)(zai)(zai)常(chang)溫下(xia)氧(yang)(yang)在(zai)(zai)(zai)銅(tong)(tong)中(zhong)的(de)(de)(de)固溶度約(yue)2ppm。低氧(yang)(yang)銅(tong)(tong)桿的(de)(de)(de)含(han)氧(yang)(yang)量(liang)一(yi)(yi)般在(zai)(zai)(zai)200(175)—400(450)ppm,因此氧(yang)(yang)的(de)(de)(de)進入(ru)是(shi)在(zai)(zai)(zai)銅(tong)(tong)的(de)(de)(de)液態(tai)(tai)下(xia)吸入(ru)的(de)(de)(de),而上引法無(wu)(wu)氧(yang)(yang)銅(tong)(tong)桿則相反,氧(yang)(yang)在(zai)(zai)(zai)液態(tai)(tai)銅(tong)(tong)下(xia)保(bao)持相當時間(jian)后,被還原而脫去,通常(chang)這種桿的(de)(de)(de)含(han)氧(yang)(yang)量(liang)都在(zai)(zai)(zai)10—50ppm以(yi)下(xia),最低可(ke)達1-2ppm,從組織(zhi)(zhi)上看,低氧(yang)(yang)銅(tong)(tong)中(zhong)的(de)(de)(de)氧(yang)(yang),以(yi)氧(yang)(yang)化銅(tong)(tong)狀態(tai)(tai),存在(zai)(zai)(zai)于晶粒邊界附近(jin),這對低氧(yang)(yang)銅(tong)(tong)桿而言(yan)可(ke)以(yi)說是(shi)常(chang)見的(de)(de)(de)但(dan)對無(wu)(wu)氧(yang)(yang)銅(tong)(tong)桿則很(hen)少見。氧(yang)(yang)化銅(tong)(tong)以(yi)夾雜形式在(zai)(zai)(zai)晶界出現對材料的(de)(de)(de)韌性(xing)產生負面影響。而無(wu)(wu)氧(yang)(yang)銅(tong)(tong)中(zhong)的(de)(de)(de)氧(yang)(yang)很(hen)低,所以(yi)這種銅(tong)(tong)的(de)(de)(de)組織(zhi)(zhi)是(shi)均勻的(de)(de)(de)單相組織(zhi)(zhi)對韌性(xing)有利。在(zai)(zai)(zai)無(wu)(wu)氧(yang)(yang)銅(tong)(tong)桿中(zhong)的(de)(de)(de)多(duo)孔性(xing)是(shi)不常(chang)見的(de)(de)(de),而在(zai)(zai)(zai)低氧(yang)(yang)銅(tong)(tong)桿中(zhong)則是(shi)常(chang)見的(de)(de)(de)一(yi)(yi)種缺(que)陷。

二、熱軋組織和鑄造組織的(de)區別

低氧(yang)(yang)銅(tong)(tong)(tong)(tong)桿(gan)由于經過熱軋,所以其組(zu)(zu)織(zhi)屬熱加(jia)工(gong)(gong)組(zu)(zu)織(zhi),原來的(de)鑄(zhu)(zhu)造(zao)(zao)組(zu)(zu)織(zhi)已(yi)經破(po)碎,在(zai)(zai)8mm的(de)桿(gan)時已(yi)有再(zai)(zai)結晶(jing)的(de)形式(shi)出現,而無(wu)(wu)氧(yang)(yang)銅(tong)(tong)(tong)(tong)桿(gan)屬鑄(zhu)(zhu)造(zao)(zao)組(zu)(zu)織(zhi),晶(jing)粒粗大,這是(shi)(shi)為什么,無(wu)(wu)氧(yang)(yang)銅(tong)(tong)(tong)(tong)的(de)再(zai)(zai)結晶(jing)溫度較(jiao)高,需要較(jiao)高退(tui)火(huo)(huo)(huo)溫度的(de)固有原因(yin)。這是(shi)(shi)因(yin)為,再(zai)(zai)結晶(jing)發生在(zai)(zai)晶(jing)粒邊(bian)界(jie)附近,無(wu)(wu)氧(yang)(yang)銅(tong)(tong)(tong)(tong)桿(gan)組(zu)(zu)織(zhi)晶(jing)粒粗大,晶(jing)粒尺(chi)寸甚(shen)至能達幾個(ge)毫米,因(yin)而晶(jing)粒邊(bian)界(jie)少(shao)(shao),即使通過拉制(zhi)變形,但晶(jing)粒邊(bian)界(jie)相(xiang)對(dui)(dui)(dui)低氧(yang)(yang)銅(tong)(tong)(tong)(tong)桿(gan)還是(shi)(shi)較(jiao)少(shao)(shao),所以需要較(jiao)高的(de)退(tui)火(huo)(huo)(huo)功(gong)率。對(dui)(dui)(dui)無(wu)(wu)氧(yang)(yang)銅(tong)(tong)(tong)(tong)成功(gong)的(de)退(tui)火(huo)(huo)(huo)要求是(shi)(shi):由桿(gan)經拉制(zhi),但尚未(wei)鑄(zhu)(zhu)造(zao)(zao)組(zu)(zu)織(zhi)的(de)線(xian)時的(de)第一次退(tui)火(huo)(huo)(huo),其退(tui)火(huo)(huo)(huo)功(gong)率應(ying)比同樣情況的(de)低氧(yang)(yang)銅(tong)(tong)(tong)(tong)高10——15%。經繼(ji)續拉制(zhi),在(zai)(zai)以后階(jie)段的(de)退(tui)火(huo)(huo)(huo)功(gong)率應(ying)留有足夠的(de)余量和對(dui)(dui)(dui)低氧(yang)(yang)銅(tong)(tong)(tong)(tong)和無(wu)(wu)氧(yang)(yang)銅(tong)(tong)(tong)(tong)切實區別執行(xing)不同的(de)退(tui)火(huo)(huo)(huo)工(gong)(gong)藝,以保證在(zai)(zai)制(zhi)品(pin)和成品(pin)導線(xian)的(de)柔軟性(xing)。

三(san)、夾雜,氧(yang)含(han)量(liang)波(bo)動,表面氧(yang)化物和(he)可能(neng)存在的熱(re)軋(ya)缺陷(xian)的差(cha)別

無氧(yang)(yang)銅(tong)(tong)桿(gan)(gan)的(de)(de)可(ke)拉性在(zai)所(suo)有(you)(you)線徑里與低氧(yang)(yang)銅(tong)(tong)桿(gan)(gan)相(xiang)比都是(shi)優越的(de)(de),除(chu)上述組(zu)織原因(yin)外(wai),無氧(yang)(yang)銅(tong)(tong)桿(gan)(gan)夾雜(za)少(shao),含(han)氧(yang)(yang)量穩(wen)定,無熱軋(ya)可(ke)能(neng)(neng)產(chan)生(sheng)的(de)(de)缺陷,桿(gan)(gan)表氧(yang)(yang)化(hua)物(wu)(wu)厚度可(ke)達≤15A。在(zai)連鑄連軋(ya)生(sheng)產(chan)過程中如果(guo)工(gong)藝不(bu)穩(wen)定,對氧(yang)(yang)監控不(bu)嚴(yan),含(han)氧(yang)(yang)量不(bu)穩(wen)定將直接(jie)影響桿(gan)(gan)的(de)(de)性能(neng)(neng)。如果(guo)桿(gan)(gan)的(de)(de)表面氧(yang)(yang)化(hua)物(wu)(wu)能(neng)(neng)在(zai)后工(gong)序的(de)(de)連續(xu)清洗(xi)中得以彌補外(wai),但(dan)比較麻煩(fan)的(de)(de)是(shi)有(you)(you)相(xiang)當多的(de)(de)氧(yang)(yang)化(hua)物(wu)(wu)存在(zai)于“皮(pi)下(xia)”,對拉線斷(duan)(duan)線影響更直接(jie),故而(er)在(zai)拉制(zhi)微細線,超(chao)微細線時,為了(le)減少(shao)斷(duan)(duan)線,有(you)(you)時要(yao)對銅(tong)(tong)桿(gan)(gan)采(cai)取不(bu)得已的(de)(de)辦法——剝皮(pi),甚(shen)至(zhi)二次剝皮(pi)的(de)(de)原因(yin)所(suo)在(zai),目(mu)的(de)(de)要(yao)除(chu)去皮(pi)下(xia)氧(yang)(yang)化(hua)物(wu)(wu)。

四、低氧銅(tong)桿和無氧銅(tong)桿的(de)韌性有差別

兩(liang)者都(dou)可以拉到0.015mm,但在低溫超導(dao)線中的(de)低溫級無(wu)氧銅(tong),其細絲間的(de)間距只(zhi)有0.001mm.

五(wu)、從制桿的原材料到制線的經濟(ji)性有差別。

制造無(wu)氧銅(tong)桿(gan)(gan)要求質量較(jiao)高(gao)的(de)原材料。一般,拉(la)制直(zhi)徑(jing)>1mm的(de)銅(tong)線時,低氧銅(tong)桿(gan)(gan)的(de)優點比較(jiao)明顯(xian),而無(wu)氧銅(tong)桿(gan)(gan)顯(xian)得更為優越的(de)是(shi)拉(la)制直(zhi)徑(jing)<0.5mm的(de)銅(tong)線。

六、低(di)氧(yang)銅(tong)桿(gan)的(de)制線工藝與無氧(yang)銅(tong)桿(gan)的(de)有所不(bu)同。

低(di)氧(yang)銅桿(gan)的(de)(de)(de)制(zhi)(zhi)線(xian)工(gong)(gong)藝(yi)不(bu)(bu)(bu)能照搬到無氧(yang)銅桿(gan)的(de)(de)(de)制(zhi)(zhi)線(xian)工(gong)(gong)藝(yi)上(shang)來,至少兩者的(de)(de)(de)退火(huo)工(gong)(gong)藝(yi)是不(bu)(bu)(bu)同的(de)(de)(de)。因為線(xian)的(de)(de)(de)柔軟性深受材料(liao)成(cheng)份(fen)和制(zhi)(zhi)桿(gan),制(zhi)(zhi)線(xian)和退火(huo)工(gong)(gong)藝(yi)的(de)(de)(de)影響,不(bu)(bu)(bu)能簡單地說(shuo)低(di)氧(yang)銅或(huo)無氧(yang)銅誰(shui)軟誰(shui)硬。