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來(lai)源:行業動態 閱讀:115467 發布(bu)時(shi)間(jian):2019-07-05
1.電性能檢測
主要有(you)導(dao)(dao)體(ti)(ti)直(zhi)(zhi)流電(dian)(dian)(dian)(dian)阻、絕緣電(dian)(dian)(dian)(dian)阻、成品電(dian)(dian)(dian)(dian)壓試驗及絕緣線芯間電(dian)(dian)(dian)(dian)壓試驗,每項都很重(zhong)要,導(dao)(dao)體(ti)(ti)電(dian)(dian)(dian)(dian)阻直(zhi)(zhi)接反映了電(dian)(dian)(dian)(dian)纜(lan)(lan)的(de)電(dian)(dian)(dian)(dian)傳輸性能,直(zhi)(zhi)接影響電(dian)(dian)(dian)(dian)纜(lan)(lan)在(zai)通電(dian)(dian)(dian)(dian)運行(xing)中的(de)溫度、壽(shou)命(ming)、電(dian)(dian)(dian)(dian)壓降、以及運行(xing)安全,它主要考(kao)查導(dao)(dao)體(ti)(ti)的(de)材(cai)質和截(jie)面(mian)(mian)積,若(ruo)導(dao)(dao)體(ti)(ti)的(de)材(cai)質不(bu)好或截(jie)面(mian)(mian)積嚴重(zhong)不(bu)足(zu),就會(hui)造成導(dao)(dao)體(ti)(ti)直(zhi)(zhi)流電(dian)(dian)(dian)(dian)阻嚴重(zhong)超標(biao)(biao),這種電(dian)(dian)(dian)(dian)纜(lan)(lan)鋪設在(zai)線路中就會(hui)增加電(dian)(dian)(dian)(dian)流在(zai)線路上通過時的(de)損耗,引起電(dian)(dian)(dian)(dian)纜(lan)(lan)導(dao)(dao)體(ti)(ti)本身(shen)發熱,引起包(bao)覆(fu)導(dao)(dao)體(ti)(ti)的(de)絕緣老化(hua)開裂,造成供電(dian)(dian)(dian)(dian)線路漏電(dian)(dian)(dian)(dian)、短(duan)路,甚至造成火(huo)災,危及人身(shen)、財產的(de)安全。標(biao)(biao)準對不(bu)同(tong)規(gui)格電(dian)(dian)(dian)(dian)纜(lan)(lan)的(de)導(dao)(dao)體(ti)(ti)直(zhi)(zhi)流電(dian)(dian)(dian)(dian)阻值(zhi)均有(you)嚴格的(de)規(gui)定,不(bu)得(de)大于標(biao)(biao)準規(gui)定的(de)值(zhi)。
絕(jue)(jue)緣(yuan)電(dian)阻(zu)、成(cheng)品電(dian)壓試(shi)驗(yan)及(ji)(ji)絕(jue)(jue)緣(yuan)線芯(xin)間(jian)(jian)電(dian)壓試(shi)驗(yan),均考(kao)查的是電(dian)纜絕(jue)(jue)緣(yuan)層(ceng)和護(hu)套(tao)層(ceng)的電(dian)氣絕(jue)(jue)緣(yuan)性能(neng),絕(jue)(jue)緣(yuan)電(dian)阻(zu)是檢測兩個(ge)導(dao)體之(zhi)間(jian)(jian)絕(jue)(jue)緣(yuan)材料的電(dian)阻(zu),它應足(zu)夠大(da)以起到(dao)絕(jue)(jue)緣(yuan)保護(hu)作用。成(cheng)品電(dian)壓試(shi)驗(yan)及(ji)(ji)絕(jue)(jue)緣(yuan)線芯(xin)間(jian)(jian)電(dian)壓試(shi)驗(yan)不光要求(qiu)電(dian)纜有足(zu)夠的絕(jue)(jue)緣(yuan)能(neng)力(li),還(huan)要求(qiu)絕(jue)(jue)緣(yuan)或(huo)護(hu)套(tao)材料均勻(yun)無雜質、厚度足(zu)夠均勻(yun),表面不能(neng)有看不見(jian)的沙(sha)眼(yan)、針(zhen)孔等(deng),否則就會造成(cheng)耐壓試(shi)驗(yan)時(shi)局部擊(ji)穿。
2.機械性能檢測
主(zhu)要是考查(cha)絕(jue)緣(yuan)(yuan)和護(hu)套(tao)塑料(liao)材(cai)料(liao)的(de)(de)(de)抗張強度、斷(duan)裂(lie)伸(shen)長率,包(bao)括老化前(qian)后,還有對(dui)于成品軟電纜進行的(de)(de)(de)曲撓試(shi)(shi)驗(yan)(yan)、彎曲試(shi)(shi)驗(yan)(yan)、荷重斷(duan)芯試(shi)(shi)驗(yan)(yan)、絕(jue)緣(yuan)(yuan)線芯撕裂(lie)試(shi)(shi)驗(yan)(yan)、靜態(tai)曲撓試(shi)(shi)驗(yan)(yan)等。老化前(qian)、后抗張強度、老化前(qian)后斷(duan)裂(lie)伸(shen)長率是電纜絕(jue)緣(yuan)(yuan)和護(hu)套(tao)材(cai)料(liao)最(zui)重要最(zui)基本的(de)(de)(de)指(zhi)標,要求用作電纜絕(jue)緣(yuan)(yuan)和護(hu)套(tao)的(de)(de)(de)材(cai)料(liao),既(ji)要有足夠(gou)的(de)(de)(de)拉伸(shen)強度不容易拉斷(duan),又(you)要有一定的(de)(de)(de)柔韌性(xing)。
老化是指在高溫條件下,絕緣和(he)(he)(he)護(hu)套材料保持其原有(you)性能(neng)的能(neng)力,老化不應嚴重(zhong)影響材料的抗張(zhang)強(qiang)度(du)和(he)(he)(he)伸(shen)長(chang)率,這些都將(jiang)直接影響電(dian)纜的使(shi)用(yong)壽命,若抗張(zhang)強(qiang)度(du)和(he)(he)(he)斷裂(lie)伸(shen)長(chang)率不合格,進(jin)行電(dian)纜的施(shi)工安裝(zhuang)時就(jiu)極(ji)易出現護(hu)套或(huo)絕緣體(ti)斷裂(lie),或(huo)在光、熱環境下使(shi)用(yong)的電(dian)纜其護(hu)套和(he)(he)(he)絕緣容易變脆,斷裂(lie),致使(shi)帶電(dian)導體(ti)裸露,發(fa)生觸電(dian)危險。
另外軟(ruan)(ruan)(ruan)電(dian)纜(lan)由于(yu)不是(shi)固定敷設,使用中存在(zai)反復拖(tuo)拉、彎曲(qu)等情況,所以對于(yu)軟(ruan)(ruan)(ruan)電(dian)纜(lan)標準又另外規定了在(zai)其(qi)成品(pin)電(dian)纜(lan)上(shang)加(jia)做動態曲(qu)撓試(shi)驗(yan)(yan)、彎曲(qu)試(shi)驗(yan)(yan)、荷重斷芯(xin)試(shi)驗(yan)(yan)、絕(jue)(jue)緣(yuan)線芯(xin)撕裂試(shi)驗(yan)(yan)、靜態曲(qu)撓試(shi)驗(yan)(yan)等,以保證(zheng)這(zhe)種線纜(lan)在(zai)實際使用中滿足要(yao)(yao)求。如動態曲(qu)撓試(shi)驗(yan)(yan)主要(yao)(yao)考核(he)軟(ruan)(ruan)(ruan)電(dian)纜(lan)在(zai)受到外界的機械拉伸和彎曲(qu)等應(ying)力時,軟(ruan)(ruan)(ruan)導體(ti)的絞合線絲是(shi)否斷裂而降(jiang)低(di)電(dian)的傳(chuan)輸性能(neng)(neng),或(huo)者(zhe)刺破絕(jue)(jue)緣(yuan)而降(jiang)低(di)絕(jue)(jue)緣(yuan)電(dian)氣(qi)性能(neng)(neng);絕(jue)(jue)緣(yuan)在(zai)受到應(ying)力作用是(shi)是(shi)否變形或(huo)開裂而影響電(dian)纜(lan)的電(dian)氣(qi)絕(jue)(jue)緣(yuan)性能(neng)(neng)的一(yi)種試(shi)驗(yan)(yan)方法。
3.絕緣和護套材料(liao)性能試驗(yan)
包括熱(re)失重、熱(re)沖擊、高(gao)(gao)溫(wen)(wen)(wen)壓力(li)、低(di)(di)溫(wen)(wen)(wen)彎曲、低(di)(di)溫(wen)(wen)(wen)拉(la)(la)伸、低(di)(di)溫(wen)(wen)(wen)沖擊、阻燃性(xing)(xing)(xing)(xing)能等等。這些(xie)都(dou)(dou)是考查絕(jue)(jue)緣和護套的(de)(de)塑料(liao)(liao)材料(liao)(liao)的(de)(de)性(xing)(xing)(xing)(xing)能好壞,如(ru)熱(re)失重試驗(yan)是檢(jian)(jian)測經過(guo)(guo)7天80℃的(de)(de)高(gao)(gao)溫(wen)(wen)(wen)老化后材料(liao)(liao)降解、揮發的(de)(de)程(cheng)度;熱(re)沖擊檢(jian)(jian)測在150℃高(gao)(gao)溫(wen)(wen)(wen)1h后經特殊卷(juan)繞的(de)(de)絕(jue)(jue)緣表面(mian)是否有開裂;高(gao)(gao)溫(wen)(wen)(wen)壓力(li)檢(jian)(jian)測絕(jue)(jue)緣材料(liao)(liao)在經過(guo)(guo)高(gao)(gao)溫(wen)(wen)(wen)再冷卻后其(qi)彈性(xing)(xing)(xing)(xing)的(de)(de)保持程(cheng)度;所有的(de)(de)低(di)(di)溫(wen)(wen)(wen)試驗(yan)一般(ban)指在-15℃條件下其(qi)機(ji)械(xie)性(xing)(xing)(xing)(xing)能的(de)(de)變化,都(dou)(dou)是檢(jian)(jian)測線纜材料(liao)(liao)在低(di)(di)溫(wen)(wen)(wen)環境下是否變脆(cui)、易(yi)開裂或(huo)易(yi)拉(la)(la)斷(duan)等。 另外電(dian)纜的(de)(de)阻燃性(xing)(xing)(xing)(xing)能勝能很重要,考查該項性(xing)(xing)(xing)(xing)能的(de)(de)試驗(yan)為不延燃試驗(yan),即對按標準安裝(zhuang)的(de)(de)成品電(dian)纜用專門的(de)(de)火(huo)焰(yan)點(dian)燃一定的(de)(de)時間,待(dai)其(qi)火(huo)焰(yan)自行熄滅后檢(jian)(jian)查線纜被(bei)燒的(de)(de)情況,當然被(bei)燒掉的(de)(de)部分越(yue)少越(yue)好,說明其(qi)燃燒性(xing)(xing)(xing)(xing)差,阻燃性(xing)(xing)(xing)(xing)好,越(yue)安全。
4.標志檢查
標(biao)準(zhun)要求電(dian)(dian)纜(lan)(lan)包裝上應附有表(biao)示產品(pin)型(xing)號、規格(ge)、標(biao)準(zhun)號、廠(chang)名和產地的標(biao)簽(qian)或標(biao)志,規格(ge)包括額(e)定(ding)電(dian)(dian)壓、芯數和導體標(biao)稱截面等;電(dian)(dian)纜(lan)(lan)表(biao)面應印有制造廠(chang)名、產品(pin)型(xing)號和額(e)定(ding)電(dian)(dian)壓的連續標(biao)志,標(biao)志間距要求≤200mm(絕緣表(biao)面)或≤500mm (護(hu)套表(biao)面),標(biao)志內容應齊全、清晰、耐擦,這(zhe)個要求是方便使用者(zhe)了(le)解電(dian)(dian)纜(lan)(lan)的型(xing)號規格(ge)及電(dian)(dian)壓等級(ji),以防敷設錯誤(wu)。
另外,電(dian)線(xian)(xian)絕緣(yuan)(yuan)線(xian)(xian)芯應優(you)先(xian)選用(yong)(yong)標準(zhun)推薦的(de)顏(yan)色(se)(se),特別要提(ti)的(de)是黃(huang)/綠(lv)雙色(se)(se)線(xian)(xian)芯,這(zhe)種(zhong)(zhong)線(xian)(xian)一般用(yong)(yong)在電(dian)器產品的(de)電(dian)源線(xian)(xian)中(zhong),這(zhe)條特殊雙色(se)(se)線(xian)(xian)專用(yong)(yong)于接地(di),對于黃(huang)/綠(lv)搭配(pei)標準(zhun)也(ye)有以(yi)下規定:即對每一段(duan)長巧~的(de)雙色(se)(se)絕緣(yuan)(yuan)線(xian)(xian)芯,其(qi)中(zhong)一種(zhong)(zhong)顏(yan)色(se)(se)應至少覆蓋絕緣(yuan)(yuan)線(xian)(xian)芯表面的(de)30%,且不大(da)于70%,而另一種(zhong)(zhong)顏(yan)色(se)(se)則覆蓋絕緣(yuan)(yuan)線(xian)(xian)芯的(de)其(qi)余部分,即黃(huang)/綠(lv)雙色(se)(se)應基本(ben)均衡搭配(pei)。
5.結構尺寸檢測
包括絕(jue)緣和護(hu)套(tao)(tao)的(de)(de)(de)(de)厚(hou)度(du)(du)、最薄(bo)厚(hou)度(du)(du)、外形尺寸等。絕(jue)緣和護(hu)套(tao)(tao)的(de)(de)(de)(de)厚(hou)度(du)(du)大小對(dui)于(yu)電(dian)(dian)纜(lan)(lan)能夠耐受多(duo)大強度(du)(du)的(de)(de)(de)(de)電(dian)(dian)壓,以(yi)及其機械(xie)性能好(hao)壞都有很重要的(de)(de)(de)(de)作(zuo)用(yong),所(suo)以(yi)對(dui)于(yu)不(bu)(bu)(bu)同規(gui)格(ge)的(de)(de)(de)(de)電(dian)(dian)纜(lan)(lan),標準(zhun)對(dui)厚(hou)度(du)(du)都有嚴格(ge)規(gui)定,要求不(bu)(bu)(bu)得低于(yu)國家標準(zhun)的(de)(de)(de)(de)規(gui)定值。電(dian)(dian)纜(lan)(lan)絕(jue)緣厚(hou)度(du)(du)太(tai)薄(bo)會嚴重影響(xiang)電(dian)(dian)纜(lan)(lan)的(de)(de)(de)(de)使(shi)用(yong)安(an)全(quan),會帶來電(dian)(dian)纜(lan)(lan)擊穿、導體裸(luo)露引(yin)起漏(lou)電(dian)(dian)等安(an)全(quan)隱(yin)患(huan),當然(ran)也不(bu)(bu)(bu)是越(yue)厚(hou)越(yue)好(hao),應(ying)不(bu)(bu)(bu)影響(xiang)安(an)裝(zhuang),故(gu)標準(zhun)又(you)設了一個外形尺寸要求對(dui)此進(jin)行限制。
常見的認證標志
1.CCC認(ren)證強(qiang)制性認(ren)證,是進入國內(nei)市場的通行證。
2.CB認(ren)證有利于產品(pin)(pin)出口用(yong)于家庭、辦公室、車間和類(lei)似(si)場所的直(zhi)接涉(she)及人身安(an)(an)全(quan)的電(dian)工產品(pin)(pin),這類(lei)產品(pin)(pin)在(zai)一部分國家中實行強制性認(ren)證,即(ji)(ji)取(qu)得該(gai)國的認(ren)證合格證書后,才(cai)允許出口到該(gai)國,并在(zai)該(gai)國市場上銷售。即(ji)(ji)使在(zai)未實行強制性認(ren)證的國家中,消費者(zhe)為了自身的安(an)(an)全(quan),都愿意購買(mai)經(jing)過認(ren)證而帶有認(ren)證標志(zhi)的產品(pin)(pin)。
3.CE認證
是產(chan)品(pin)進入(ru)歐盟(meng)及(ji)歐洲貿(mao)易自由區國(guo)家市場的通行證。獲(huo)得認證并貼有CE標志(zhi)的產(chan)品(pin)將降低(di)在(zai)歐洲市場上(shang)銷售的風險:
1)被海關扣留和查處(chu)的風險;
2)被市場監督機構查(cha)處(chu)的風險;
3)同行(xing)出于競爭目的(de)的(de)指控風險(xian)。