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彰武電纜中的銅都是一樣的嗎?什么樣的是好銅?一篇文章解釋清楚

來源:行(xing)業動態 閱讀:109514 發布(bu)時間:2019-07-05

導讀:由于生產(chan)銅(tong)桿(gan)的(de)(de)(de)兩者(zhe)的(de)(de)(de)工藝(yi)不(bu)同,所生產(chan)的(de)(de)(de)銅(tong)桿(gan)中(zhong)的(de)(de)(de)含(han)氧(yang)(yang)量及(ji)外觀就不(bu)同。上引生產(chan)的(de)(de)(de)銅(tong)桿(gan),工藝(yi)得當氧(yang)(yang)含(han)量在(zai)10ppm以(yi)下,叫無氧(yang)(yang)銅(tong)桿(gan);連(lian)鑄連(lian)鑄生產(chan)的(de)(de)(de)銅(tong)桿(gan) 是在(zai)保護條件下的(de)(de)(de)熱(re)軋,氧(yang)(yang)含(han)量在(zai)200-500ppm范圍內(nei),但有(you)時也高達700ppm以(yi)上,一(yi)般情況下,此(ci)種方法生產(chan)的(de)(de)(de)銅(tong)外表光亮,低氧(yang)(yang)銅(tong)桿(gan),有(you)時也叫光桿(gan)。

銅桿(gan)是(shi)電纜行(xing)業(ye)的(de)(de)主要(yao)原料,生(sheng)(sheng)(sheng)產的(de)(de)方(fang)式主要(yao)有兩種——連(lian)(lian)(lian)鑄連(lian)(lian)(lian)軋(ya)法和上引連(lian)(lian)(lian)鑄法。連(lian)(lian)(lian)鑄連(lian)(lian)(lian)軋(ya)低氧(yang)銅桿(gan)的(de)(de)生(sheng)(sheng)(sheng)產方(fang)法較多,其特點是(shi)金屬在豎(shu)爐中融化(hua)后(hou),銅液通過保溫爐、溜(liu)槽、中間包,從澆管進(jin)(jin)(jin)入封閉的(de)(de)模腔內(nei)(nei),采用較大的(de)(de)冷(leng)卻強度進(jin)(jin)(jin)行(xing)冷(leng)卻,形成鑄坯,然后(hou)進(jin)(jin)(jin)行(xing)多道次軋(ya)制(zhi),生(sheng)(sheng)(sheng)產的(de)(de)低氧(yang)銅桿(gan)為熱加工組(zu)(zu)織,原來(lai)的(de)(de)鑄造(zao)(zao)組(zu)(zu)織已經破碎,含氧(yang)量(liang)一(yi)般為200~400ppm之間。無氧(yang)銅桿(gan)國內(nei)(nei)基本全部采用上引連(lian)(lian)(lian)鑄法生(sheng)(sheng)(sheng)產,金屬在感(gan)應電爐中融化(hua)后(hou)通過石墨模進(jin)(jin)(jin)行(xing)上引連(lian)(lian)(lian)續鑄造(zao)(zao),之后(hou)進(jin)(jin)(jin)行(xing)冷(leng)軋(ya)或冷(leng)加工,生(sheng)(sheng)(sheng)產的(de)(de)無氧(yang)銅桿(gan)為鑄造(zao)(zao)組(zu)(zu)織,含氧(yang)量(liang)一(yi)般在20ppm以下。由(you)于制(zhi)造(zao)(zao)工藝的(de)(de)不同,所以在組(zu)(zu)織結構(gou)、氧(yang)含量(liang)分(fen)布、雜質的(de)(de)形式及(ji)分(fen)布等(deng)諸多方(fang)面有較大差別。

一、拉制性能

銅桿的(de)拉制(zhi)性能跟很多(duo)因素有關,如雜質(zhi)的(de)含量、氧含量及分布、工藝控(kong)制(zhi)等。下面分別從以上幾(ji)個方面對銅桿的(de)拉制(zhi)性能進(jin)行分析。

1、熔化(hua)方式對S等雜質的影(ying)響

連(lian)鑄(zhu)連(lian)軋生(sheng)產(chan)銅(tong)(tong)桿(gan)(gan)主要(yao)是(shi)通過氣(qi)體的燃燒使銅(tong)(tong)桿(gan)(gan)熔(rong)(rong)化,在燃燒的過程中,通過氧化和揮發作用(yong),可一定程度減少部分(fen)雜質進入銅(tong)(tong)液,因此連(lian)鑄(zhu)連(lian)軋法對(dui)(dui)原料要(yao)求相對(dui)(dui)低一些。上引連(lian)鑄(zhu)生(sheng)產(chan)無氧銅(tong)(tong)桿(gan)(gan),由于是(shi)用(yong)感(gan)應電爐熔(rong)(rong)化,電解(jie)銅(tong)(tong)表面的“銅(tong)(tong)綠”“銅(tong)(tong)豆”基(ji)本(ben)都熔(rong)(rong)入到(dao)銅(tong)(tong)液中。其中熔(rong)(rong)入的S對(dui)(dui)無氧銅(tong)(tong)桿(gan)(gan)塑性影響極(ji)大,會(hui)增加拉絲(si)斷(duan)線(xian)率。

2、鑄造過程中雜質的進入

在(zai)生產(chan)過(guo)程中(zhong),連(lian)鑄(zhu)連(lian)軋(ya)(ya)工藝(yi)需(xu)通過(guo)保溫(wen)爐(lu)、溜槽、中(zhong)間包轉運銅液(ye),相對(dui)容(rong)易造成耐(nai)火材料(liao)的(de)剝落,在(zai)軋(ya)(ya)制過(guo)程中(zhong)需(xu)要通過(guo)軋(ya)(ya)輥,造成鐵質的(de)脫落,會(hui)給銅桿造成外部(bu)夾雜。而熱軋(ya)(ya)中(zhong)皮上(shang)和(he)皮下氧化(hua)物的(de)軋(ya)(ya)入,會(hui)給低氧桿的(de)拉(la)絲造成不利的(de)影響。上(shang)引連(lian)鑄(zhu)法生產(chan)工藝(yi)流程較(jiao)短,銅液(ye)是(shi)通過(guo)聯體爐(lu)內(nei)潛流式完成,對(dui)耐(nai)火材料(liao)的(de)沖擊不大,結晶是(shi)通過(guo)石(shi)墨(mo)模內(nei)進行,所以(yi)過(guo)程中(zhong)可能(neng)產(chan)生的(de)污染(ran)源較(jiao)少(shao),雜質進入的(de)機會(hui)較(jiao)少(shao)。

O、S、P是與銅(tong)(tong)(tong)會生(sheng)產化合物的(de)元素。在熔(rong)(rong)態(tai)銅(tong)(tong)(tong)中,氧可以溶(rong)解一部分(fen),但(dan)當銅(tong)(tong)(tong)冷凝(ning)時,氧幾乎不(bu)溶(rong)解于銅(tong)(tong)(tong)中。熔(rong)(rong)態(tai)時所溶(rong)解的(de)氧,以銅(tong)(tong)(tong)=氧化亞(ya)銅(tong)(tong)(tong)共晶體析出(chu)(chu),分(fen)布在晶粒(li)晶界處。銅(tong)(tong)(tong)-氧化亞(ya)銅(tong)(tong)(tong)共晶體的(de)出(chu)(chu)現,顯著降(jiang)低了(le)銅(tong)(tong)(tong)的(de)塑性。

硫可以溶解在(zai)熔(rong)體的銅中(zhong),但(dan)在(zai)室(shi)溫(wen)下,其溶解度幾乎降低到零(ling),它以硫化亞銅的形式出現(xian)在(zai)晶(jing)粒晶(jing)界(jie)處,會顯著降低銅的塑性。

3、氧在低氧銅(tong)桿和無氧銅(tong)桿中分布形(xing)式及其影(ying)響(xiang)

氧(yang)含量對低氧(yang)銅(tong)桿(gan)的拉(la)線性能有著明顯的影響。當氧(yang)含量增(zeng)加(jia)到(dao)最佳(jia)值時,銅(tong)桿(gan)的斷線率最低。這是因(yin)為氧(yang)在與(yu)大部分雜質反應的過(guo)程中都(dou)起到(dao)了清除(chu)器的作用。適度的氧(yang)還有利于去除(chu)銅(tong)液中的氫,生成水蒸氣溢出,減(jian)少氣孔的形成。最佳(jia)的氧(yang)含量為拉(la)線工藝(yi)提(ti)供了最好的條件。

低氧(yang)(yang)銅桿氧(yang)(yang)化物(wu)(wu)的(de)(de)分(fen)(fen)布(bu):在連續澆(jiao)鑄中凝固的(de)(de)最初階(jie)段,散熱速率(lv)和均(jun)勻(yun)(yun)冷(leng)卻是決定銅桿氧(yang)(yang)化物(wu)(wu)分(fen)(fen)布(bu)的(de)(de)主要(yao)因素。不均(jun)勻(yun)(yun)冷(leng)卻會(hui)引起銅桿內部結構本質上的(de)(de)差(cha)異(yi),但后續的(de)(de)熱加(jia)工,柱狀晶(jing)通常會(hui)遭到(dao)破壞,使(shi)氧(yang)(yang)化亞(ya)銅顆(ke)(ke)粒細微化和均(jun)勻(yun)(yun)分(fen)(fen)布(bu)。氧(yang)(yang)化物(wu)(wu)顆(ke)(ke)粒聚(ju)集而產生的(de)(de)典(dian)型情況是中心(xin)爆裂。除氧(yang)(yang)化物(wu)(wu)顆(ke)(ke)粒分(fen)(fen)布(bu)的(de)(de)影響外,具有較(jiao)小(xiao)氧(yang)(yang)化物(wu)(wu)顆(ke)(ke)粒的(de)(de)銅桿顯示出較(jiao)好的(de)(de)拉線特性,較(jiao)大的(de)(de)Cu2O顆(ke)(ke)粒容(rong)易造成應力集中點而斷裂。

無氧(yang)(yang)(yang)(yang)(yang)銅(tong)(tong)(tong)(tong)(tong)含(han)氧(yang)(yang)(yang)(yang)(yang)量(liang)超標,銅(tong)(tong)(tong)(tong)(tong)桿(gan)(gan)變(bian)脆,延伸(shen)率下降(jiang),拉伸(shen)式(shi)樣端口顯暗紅色,結(jie)晶組織疏松。當氧(yang)(yang)(yang)(yang)(yang)含(han)量(liang)超出8ppm時,工藝性(xing)能變(bian)差,表現為鑄造及拉伸(shen)過程中斷(duan)桿(gan)(gan)及斷(duan)線率極具(ju)增高。這是由于氧(yang)(yang)(yang)(yang)(yang)能與(yu)銅(tong)(tong)(tong)(tong)(tong)生成氧(yang)(yang)(yang)(yang)(yang)化亞銅(tong)(tong)(tong)(tong)(tong)脆性(xing)相,形成銅(tong)(tong)(tong)(tong)(tong)-氧(yang)(yang)(yang)(yang)(yang)化亞銅(tong)(tong)(tong)(tong)(tong)共晶體,以(yi)網狀組織分布(bu)在(zai)境界(jie)上。這種脆性(xing)相硬度高,在(zai)冷變(bian)形時將會與(yu)銅(tong)(tong)(tong)(tong)(tong)機體脫(tuo)離(li),導致銅(tong)(tong)(tong)(tong)(tong)桿(gan)(gan)的機械性(xing)能下降(jiang),在(zai)后續加工中容易造成斷(duan)裂現象。氧(yang)(yang)(yang)(yang)(yang)含(han)量(liang)高還能導致無氧(yang)(yang)(yang)(yang)(yang)銅(tong)(tong)(tong)(tong)(tong)桿(gan)(gan)導電率下降(jiang)。因此,必須(xu)嚴格(ge)控制上引連鑄工藝及產(chan)品質量(liang)。

4、氫的影響

在(zai)上(shang)引連(lian)鑄中,氧含量控制較低(di),氧化物(wu)的副作用(yong)唄**降(jiang)低(di),但氫(qing)的影(ying)響成為較顯著的問題(ti)。吸氣(qi)后熔體(ti)中存在(zai)平(ping)衡反應(ying):H2O(g)=[O]+2[H];

氣(qi)體及疏(shu)松(song)是在結(jie)(jie)晶(jing)(jing)(jing)的(de)(de)(de)過(guo)程中(zhong)(zhong)(zhong),氫(qing)從過(guo)飽(bao)和的(de)(de)(de)溶液中(zhong)(zhong)(zhong)析(xi)(xi)(xi)出(chu)并聚集(ji)而(er)形成的(de)(de)(de)。在結(jie)(jie)晶(jing)(jing)(jing)前析(xi)(xi)(xi)出(chu)的(de)(de)(de)氫(qing)又可還原(yuan)氧化亞銅(tong)而(er)生成水氣(qi)泡。由于上引鑄(zhu)造的(de)(de)(de)特點是銅(tong)液自上而(er)下的(de)(de)(de)結(jie)(jie)晶(jing)(jing)(jing),形成的(de)(de)(de)液**形狀近(jin)似錐型。銅(tong)液結(jie)(jie)晶(jing)(jing)(jing)前析(xi)(xi)(xi)出(chu)的(de)(de)(de)氣(qi)體在上浮過(guo)程中(zhong)(zhong)(zhong)被(bei)堵在凝固組織內(nei),結(jie)(jie)晶(jing)(jing)(jing)時(shi)在鑄(zhu)桿內(nei)形成氣(qi)孔(kong)。上引的(de)(de)(de)含(han)氣(qi)量少時(shi),析(xi)(xi)(xi)出(chu)的(de)(de)(de)氫(qing)存在于晶(jing)(jing)(jing)界處,形成疏(shu)松(song);含(han)氣(qi)量多(duo)時(shi),則聚集(ji)成氣(qi)孔(kong),因此,氣(qi)孔(kong)和疏(shu)松(song)是氫(qing)氣(qi)和水蒸氣(qi)兩者形成的(de)(de)(de)。

氫來源于上引生產(chan)過程中(zhong)的各個工藝環(huan)(huan)節,如原料電解銅(tong)的“銅(tong)綠”、輔料木炭**、氣候環(huan)(huan)境(jing)**、石墨結晶(jing)器(qi)未干燥等(deng)。因此,熔化(hua)爐中(zhong)的銅(tong)液表面(mian)應覆蓋(gai)經烘(hong)烤的木炭,電解銅(tong)應盡量去除“銅(tong)綠”、“銅(tong)豆”“耳朵(duo)”,對提(ti)高無氧銅(tong)桿(gan)質量非常重要。

在連鑄連軋工藝中,往往采用適度控(kong)制氧含量來控(kong)制氫。Cu2O+ H2= 2Cu+ H2O

由于銅(tong)(tong)液在(zai)鑄造過程中(zhong)是自下而(er)上結晶,銅(tong)(tong)液中(zhong)的氧和氫所(suo)產(chan)生的水蒸氣很容易上浮跑出,銅(tong)(tong)液中(zhong)的氫大(da)部(bu)分能(neng)被有效去除,因而(er)對銅(tong)(tong)桿的影(ying)響較小(xiao)。

二、表面質量

在(zai)生產電磁線等產品的過(guo)(guo)程(cheng)中,對銅(tong)桿的表(biao)(biao)面質(zhi)(zhi)量也需提(ti)出要(yao)求。需要(yao)拉制(zhi)后的銅(tong)絲表(biao)(biao)面無毛刺、銅(tong)粉(fen)少、無油污。并通(tong)過(guo)(guo)扭轉(zhuan)試驗(yan)測量表(biao)(biao)面銅(tong)粉(fen)的質(zhi)(zhi)量和扭轉(zhuan)后觀察銅(tong)桿的復(fu)原(yuan)情況(kuang)來判定其好(hao)壞。

在連鑄(zhu)連軋(ya)過程(cheng)中,從鑄(zhu)造到(dao)軋(ya)制前,溫度(du)高,完全暴露(lu)于空氣中,使鑄(zhu)坯表(biao)(biao)面形成較厚的氧(yang)(yang)化(hua)層,在軋(ya)制過程(cheng)中,隨著軋(ya)輥的轉動,氧(yang)(yang)化(hua)物顆粒軋(ya)入銅線(xian)表(biao)(biao)面。由(you)于氧(yang)(yang)化(hua)亞(ya)銅是高熔點(dian)脆性化(hua)合物,對于軋(ya)入較深(shen)的氧(yang)(yang)化(hua)亞(ya)銅,當(dang)成條狀的聚(ju)集物遇模具拉伸時,就會是銅桿外表(biao)(biao)面產生(sheng)毛刺,給后續的涂漆造成麻(ma)煩。

而上引連鑄工藝制(zhi)(zhi)造(zao)的無(wu)氧銅桿,由于鑄造(zao)和冷卻完全與氧隔絕,后續亦無(wu)熱軋過程,銅桿表面(mian)無(wu)軋入表面(mian)的氧化物,質量較好,拉制(zhi)(zhi)后銅粉少,上述(shu)問題較少存在。

無(wu)氧銅(tong)(tong)(tong)桿(gan)也(ye)分進口(kou)設(she)備(bei)(bei)做的(de)(de)和國產(chan)(chan)設(she)備(bei)(bei)做的(de)(de),但目前進口(kou)產(chan)(chan)品已無(wu)明顯優勢,銅(tong)(tong)(tong)桿(gan)產(chan)(chan)品出(chu)來后區別不(bu)是很大,只要銅(tong)(tong)(tong)板選(xuan)的(de)(de)好(hao),生產(chan)(chan)控制比較穩定,國產(chan)(chan)設(she)備(bei)(bei)也(ye)能產(chan)(chan)出(chu)可拉伸0.05的(de)(de)銅(tong)(tong)(tong)桿(gan).進口(kou)設(she)備(bei)(bei)一般是芬蘭奧托昆(kun)普的(de)(de)設(she)備(bei)(bei),國產(chan)(chan)設(she)備(bei)(bei)最(zui)好(hao)的(de)(de)應該是上海的(de)(de)海軍廠的(de)(de)了(le),生產(chan)(chan)時間最(zui)長(chang),軍工企業,質量可靠。

低(di)氧銅(tong)桿進口設備國(guo)(guo)(guo)際(ji)主要有(you)兩種,一(yi)種是美(mei)國(guo)(guo)(guo)南(nan)線(xian)設備,英(ying)文(wen)是SOUTHWIRE,國(guo)(guo)(guo)內(nei)廠(chang)家(jia)(jia)是南(nan)京華新(xin),江西銅(tong)業,另(ling)一(yi)種是德國(guo)(guo)(guo)CONTIROD設備,國(guo)(guo)(guo)內(nei)廠(chang)家(jia)(jia)是常州金(jin)源(yuan),天津大(da)無(wu)縫。

無氧(yang)(yang)(yang)及低(di)氧(yang)(yang)(yang)桿(gan)(gan)從(cong)含(han)氧(yang)(yang)(yang)量上容易區別,無氧(yang)(yang)(yang)銅(tong)是含(han)氧(yang)(yang)(yang)量在(zai)10-20個PPM以(yi)(yi)下(xia),但目前(qian)有的(de)(de)(de)(de)(de)廠家只能(neng)做到50個PPM以(yi)(yi)下(xia).低(di)氧(yang)(yang)(yang)銅(tong)桿(gan)(gan)在(zai) 200-400個PPM,好(hao)(hao)的(de)(de)(de)(de)(de)桿(gan)(gan)子一般含(han)氧(yang)(yang)(yang)量控制(zhi)在(zai)250個PPM左右,無氧(yang)(yang)(yang)桿(gan)(gan)一般采取(qu)的(de)(de)(de)(de)(de)是上引法,低(di)氧(yang)(yang)(yang)桿(gan)(gan)是連鑄(zhu)連軋,兩種產品(pin)相對而(er)言低(di)氧(yang)(yang)(yang)桿(gan)(gan)對漆包(bao)線(xian)性(xing) 能(neng)更適(shi)應些(xie)(xie),如(ru)柔軟性(xing),回彈(dan)角,繞線(xian)性(xing)能(neng).但低(di)氧(yang)(yang)(yang)桿(gan)(gan)對拉(la)絲條件(jian)相對要苛刻些(xie)(xie),同樣拉(la)伸0.2的(de)(de)(de)(de)(de)細絲,如(ru)果(guo)伸線(xian)條件(jian)不(bu)好(hao)(hao),普通的(de)(de)(de)(de)(de)無氧(yang)(yang)(yang)桿(gan)(gan)可拉(la)而(er)好(hao)(hao)的(de)(de)(de)(de)(de)低(di)氧(yang)(yang)(yang)桿(gan)(gan)就(jiu)斷 線(xian),但如(ru)果(guo)放在(zai)好(hao)(hao)的(de)(de)(de)(de)(de)伸線(xian)條件(jian),同樣的(de)(de)(de)(de)(de)桿(gan)(gan)子,低(di)氧(yang)(yang)(yang)桿(gan)(gan)說不(bu)定就(jiu)能(neng)拉(la)到雙零五(wu),而(er)普通無氧(yang)(yang)(yang)桿(gan)(gan)最多只能(neng)拉(la)伸到0.1而(er)已,當然做的(de)(de)(de)(de)(de)最細的(de)(de)(de)(de)(de)如(ru)雙零二卻非得依靠進口的(de)(de)(de)(de)(de) 無氧(yang)(yang)(yang)銅(tong)桿(gan)(gan)了.目前(qian)有企業嘗試用剝(bo)皮的(de)(de)(de)(de)(de)方(fang)式來處理低(di)氧(yang)(yang)(yang)桿(gan)(gan)來伸0.03線(xian).但有關這方(fang)面的(de)(de)(de)(de)(de)內容我還不(bu)是很清楚。

音響線一(yi)般反而喜歡用無氧(yang)桿,這(zhe)和無氧(yang)桿是單晶(jing)銅(tong),低(di)氧(yang)桿是多晶(jing)銅(tong)有關。

氧銅(tong)桿和無氧銅(tong)桿由于(yu)制造(zao)方法的不(bu)同,致使存在差別,具有各自的特點。

一(yi)、關于氧的吸入和脫去以及它的存在狀態(tai)

生產(chan)銅(tong)桿(gan)(gan)(gan)的(de)陰極銅(tong)的(de)含氧(yang)(yang)量(liang)一(yi)般在(zai)(zai)10—50ppm,在(zai)(zai)常(chang)溫下氧(yang)(yang)在(zai)(zai)銅(tong)中(zhong)(zhong)(zhong)的(de)固(gu)溶(rong)度(du)約2ppm。低(di)(di)氧(yang)(yang)銅(tong)桿(gan)(gan)(gan)的(de)含氧(yang)(yang)量(liang)一(yi)般在(zai)(zai)200(175)—400(450)ppm,因此(ci)氧(yang)(yang)的(de)進入(ru)是(shi)(shi)在(zai)(zai)銅(tong)的(de)液態下吸入(ru)的(de),而(er)(er)上引法無氧(yang)(yang)銅(tong)桿(gan)(gan)(gan)則相反,氧(yang)(yang)在(zai)(zai)液態銅(tong)下保持相當時間后(hou),被還原而(er)(er)脫去,通(tong)常(chang)這種(zhong)桿(gan)(gan)(gan)的(de)含氧(yang)(yang)量(liang)都(dou)在(zai)(zai)10—50ppm以(yi)下,最(zui)低(di)(di)可(ke)達1-2ppm,從組(zu)織(zhi)上看,低(di)(di)氧(yang)(yang)銅(tong)中(zhong)(zhong)(zhong)的(de)氧(yang)(yang),以(yi)氧(yang)(yang)化(hua)銅(tong)狀態,存在(zai)(zai)于晶粒(li)邊界附近,這對(dui)(dui)(dui)低(di)(di)氧(yang)(yang)銅(tong)桿(gan)(gan)(gan)而(er)(er)言可(ke)以(yi)說是(shi)(shi)常(chang)見的(de)但對(dui)(dui)(dui)無氧(yang)(yang)銅(tong)桿(gan)(gan)(gan)則很少(shao)見。氧(yang)(yang)化(hua)銅(tong)以(yi)夾雜形式在(zai)(zai)晶界出現對(dui)(dui)(dui)材料的(de)韌(ren)性(xing)產(chan)生負(fu)面影響。而(er)(er)無氧(yang)(yang)銅(tong)中(zhong)(zhong)(zhong)的(de)氧(yang)(yang)很低(di)(di),所以(yi)這種(zhong)銅(tong)的(de)組(zu)織(zhi)是(shi)(shi)均(jun)勻的(de)單相組(zu)織(zhi)對(dui)(dui)(dui)韌(ren)性(xing)有(you)利。在(zai)(zai)無氧(yang)(yang)銅(tong)桿(gan)(gan)(gan)中(zhong)(zhong)(zhong)的(de)多孔性(xing)是(shi)(shi)不常(chang)見的(de),而(er)(er)在(zai)(zai)低(di)(di)氧(yang)(yang)銅(tong)桿(gan)(gan)(gan)中(zhong)(zhong)(zhong)則是(shi)(shi)常(chang)見的(de)一(yi)種(zhong)缺(que)陷。

二、熱軋組織(zhi)和鑄造組織(zhi)的區別

低(di)(di)氧(yang)(yang)銅桿(gan)由于經過熱軋,所以其組(zu)(zu)織(zhi)(zhi)屬(shu)熱加工(gong)(gong)組(zu)(zu)織(zhi)(zhi),原來(lai)的(de)(de)(de)(de)鑄(zhu)(zhu)造組(zu)(zu)織(zhi)(zhi)已(yi)經破碎,在(zai)(zai)8mm的(de)(de)(de)(de)桿(gan)時已(yi)有(you)再(zai)(zai)結(jie)晶(jing)(jing)(jing)(jing)的(de)(de)(de)(de)形式出(chu)現,而無(wu)氧(yang)(yang)銅桿(gan)屬(shu)鑄(zhu)(zhu)造組(zu)(zu)織(zhi)(zhi),晶(jing)(jing)(jing)(jing)粒(li)粗(cu)大,這是為什(shen)么,無(wu)氧(yang)(yang)銅的(de)(de)(de)(de)再(zai)(zai)結(jie)晶(jing)(jing)(jing)(jing)溫度較(jiao)高,需要(yao)較(jiao)高退(tui)火(huo)(huo)(huo)溫度的(de)(de)(de)(de)固有(you)原因。這是因為,再(zai)(zai)結(jie)晶(jing)(jing)(jing)(jing)發(fa)生在(zai)(zai)晶(jing)(jing)(jing)(jing)粒(li)邊界附近,無(wu)氧(yang)(yang)銅桿(gan)組(zu)(zu)織(zhi)(zhi)晶(jing)(jing)(jing)(jing)粒(li)粗(cu)大,晶(jing)(jing)(jing)(jing)粒(li)尺寸甚至(zhi)能達幾個(ge)毫(hao)米,因而晶(jing)(jing)(jing)(jing)粒(li)邊界少(shao),即使通過拉(la)制(zhi)變形,但(dan)晶(jing)(jing)(jing)(jing)粒(li)邊界相(xiang)對低(di)(di)氧(yang)(yang)銅桿(gan)還(huan)是較(jiao)少(shao),所以需要(yao)較(jiao)高的(de)(de)(de)(de)退(tui)火(huo)(huo)(huo)功率。對無(wu)氧(yang)(yang)銅成功的(de)(de)(de)(de)退(tui)火(huo)(huo)(huo)要(yao)求是:由桿(gan)經拉(la)制(zhi),但(dan)尚未(wei)鑄(zhu)(zhu)造組(zu)(zu)織(zhi)(zhi)的(de)(de)(de)(de)線時的(de)(de)(de)(de)第(di)一(yi)次退(tui)火(huo)(huo)(huo),其退(tui)火(huo)(huo)(huo)功率應(ying)(ying)比同樣情況的(de)(de)(de)(de)低(di)(di)氧(yang)(yang)銅高10——15%。經繼續拉(la)制(zhi),在(zai)(zai)以后階段(duan)的(de)(de)(de)(de)退(tui)火(huo)(huo)(huo)功率應(ying)(ying)留有(you)足夠(gou)的(de)(de)(de)(de)余(yu)量和(he)對低(di)(di)氧(yang)(yang)銅和(he)無(wu)氧(yang)(yang)銅切實區別(bie)執行不同的(de)(de)(de)(de)退(tui)火(huo)(huo)(huo)工(gong)(gong)藝,以保證在(zai)(zai)制(zhi)品(pin)和(he)成品(pin)導(dao)線的(de)(de)(de)(de)柔軟性。

三(san)、夾雜(za),氧含量(liang)波動,表面氧化(hua)物(wu)和可能存在的(de)熱軋缺陷的(de)差別

無(wu)氧(yang)銅(tong)桿(gan)(gan)的(de)可(ke)拉性在(zai)所(suo)有(you)(you)線(xian)(xian)徑里與低氧(yang)銅(tong)桿(gan)(gan)相比都是(shi)優越的(de),除上述(shu)組織原(yuan)因外(wai),無(wu)氧(yang)銅(tong)桿(gan)(gan)夾雜(za)少,含(han)(han)氧(yang)量(liang)穩(wen)定(ding),無(wu)熱(re)軋(ya)(ya)可(ke)能(neng)產(chan)生的(de)缺陷,桿(gan)(gan)表(biao)氧(yang)化(hua)(hua)物厚度可(ke)達(da)≤15A。在(zai)連鑄連軋(ya)(ya)生產(chan)過(guo)程中(zhong)如(ru)果工(gong)藝(yi)不(bu)穩(wen)定(ding),對(dui)(dui)氧(yang)監控不(bu)嚴,含(han)(han)氧(yang)量(liang)不(bu)穩(wen)定(ding)將(jiang)直接(jie)影響(xiang)桿(gan)(gan)的(de)性能(neng)。如(ru)果桿(gan)(gan)的(de)表(biao)面(mian)氧(yang)化(hua)(hua)物能(neng)在(zai)后工(gong)序(xu)的(de)連續清洗中(zhong)得以彌補(bu)外(wai),但比較麻煩的(de)是(shi)有(you)(you)相當多的(de)氧(yang)化(hua)(hua)物存在(zai)于“皮(pi)下”,對(dui)(dui)拉線(xian)(xian)斷(duan)線(xian)(xian)影響(xiang)更直接(jie),故(gu)而在(zai)拉制微細線(xian)(xian),超微細線(xian)(xian)時,為了減(jian)少斷(duan)線(xian)(xian),有(you)(you)時要對(dui)(dui)銅(tong)桿(gan)(gan)采取不(bu)得已的(de)辦法——剝皮(pi),甚至二次剝皮(pi)的(de)原(yuan)因所(suo)在(zai),目的(de)要除去皮(pi)下氧(yang)化(hua)(hua)物。

四(si)、低(di)氧(yang)銅(tong)(tong)桿和無氧(yang)銅(tong)(tong)桿的韌性有差別(bie)

兩者都可以拉到0.015mm,但在低溫(wen)超導(dao)線中的低溫(wen)級無氧(yang)銅,其細絲間(jian)(jian)的間(jian)(jian)距只有0.001mm.

五(wu)、從制桿的(de)原材料到制線的(de)經濟(ji)性有差別(bie)。

制造無氧銅(tong)(tong)桿(gan)要求質量(liang)較高的原材料。一般,拉制直徑>1mm的銅(tong)(tong)線(xian)時,低氧銅(tong)(tong)桿(gan)的優點比較明顯(xian),而無氧銅(tong)(tong)桿(gan)顯(xian)得更為優越的是(shi)拉制直徑<0.5mm的銅(tong)(tong)線(xian)。

六、低氧(yang)銅桿的(de)制線工(gong)藝與無氧(yang)銅桿的(de)有所不同。

低(di)氧銅桿(gan)的制線(xian)(xian)工(gong)藝不(bu)能照搬到無(wu)氧銅桿(gan)的制線(xian)(xian)工(gong)藝上來,至少兩者(zhe)的退(tui)火工(gong)藝是不(bu)同的。因為線(xian)(xian)的柔(rou)軟(ruan)性深受材料成份和制桿(gan),制線(xian)(xian)和退(tui)火工(gong)藝的影響,不(bu)能簡單地說低(di)氧銅或無(wu)氧銅誰軟(ruan)誰硬。