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阿拉善右電纜中的銅都是一樣的嗎?什么樣的是好銅?一篇文章解釋清楚

來源:行業動態 閱讀:109376 發(fa)布時間:2019-07-05

導讀:由于(yu)生(sheng)產銅(tong)桿(gan)的(de)(de)兩者的(de)(de)工藝不同,所生(sheng)產的(de)(de)銅(tong)桿(gan)中的(de)(de)含氧量(liang)及外(wai)觀就(jiu)不同。上引(yin)生(sheng)產的(de)(de)銅(tong)桿(gan),工藝得(de)當(dang)氧含量(liang)在(zai)(zai)10ppm以下,叫無氧銅(tong)桿(gan);連(lian)鑄連(lian)鑄生(sheng)產的(de)(de)銅(tong)桿(gan) 是在(zai)(zai)保(bao)護條(tiao)件下的(de)(de)熱(re)軋,氧含量(liang)在(zai)(zai)200-500ppm范(fan)圍(wei)內,但有(you)(you)時(shi)也高達700ppm以上,一般情況(kuang)下,此(ci)種方法生(sheng)產的(de)(de)銅(tong)外(wai)表光(guang)亮,低氧銅(tong)桿(gan),有(you)(you)時(shi)也叫光(guang)桿(gan)。

銅(tong)(tong)桿是電纜(lan)行(xing)業(ye)的(de)(de)(de)主要原料,生(sheng)(sheng)產(chan)的(de)(de)(de)方式(shi)主要有(you)兩種(zhong)——連鑄(zhu)(zhu)連軋(ya)法和上引(yin)連鑄(zhu)(zhu)法。連鑄(zhu)(zhu)連軋(ya)低氧(yang)銅(tong)(tong)桿的(de)(de)(de)生(sheng)(sheng)產(chan)方法較多(duo),其特點是金屬在(zai)(zai)豎爐(lu)中(zhong)融化后(hou)(hou),銅(tong)(tong)液通(tong)(tong)過保溫(wen)爐(lu)、溜槽、中(zhong)間包,從澆(jiao)管(guan)進(jin)(jin)入封閉(bi)的(de)(de)(de)模腔內(nei)(nei),采(cai)用較大的(de)(de)(de)冷卻強度進(jin)(jin)行(xing)冷卻,形成(cheng)鑄(zhu)(zhu)坯,然后(hou)(hou)進(jin)(jin)行(xing)多(duo)道次軋(ya)制,生(sheng)(sheng)產(chan)的(de)(de)(de)低氧(yang)銅(tong)(tong)桿為(wei)熱加(jia)工(gong)組(zu)織,原來的(de)(de)(de)鑄(zhu)(zhu)造(zao)組(zu)織已經破碎,含(han)氧(yang)量(liang)一般為(wei)200~400ppm之間。無(wu)氧(yang)銅(tong)(tong)桿國內(nei)(nei)基本全部采(cai)用上引(yin)連鑄(zhu)(zhu)法生(sheng)(sheng)產(chan),金屬在(zai)(zai)感應電爐(lu)中(zhong)融化后(hou)(hou)通(tong)(tong)過石墨模進(jin)(jin)行(xing)上引(yin)連續鑄(zhu)(zhu)造(zao),之后(hou)(hou)進(jin)(jin)行(xing)冷軋(ya)或冷加(jia)工(gong),生(sheng)(sheng)產(chan)的(de)(de)(de)無(wu)氧(yang)銅(tong)(tong)桿為(wei)鑄(zhu)(zhu)造(zao)組(zu)織,含(han)氧(yang)量(liang)一般在(zai)(zai)20ppm以下。由于制造(zao)工(gong)藝的(de)(de)(de)不同(tong),所以在(zai)(zai)組(zu)織結構(gou)、氧(yang)含(han)量(liang)分布(bu)(bu)、雜質的(de)(de)(de)形式(shi)及分布(bu)(bu)等諸多(duo)方面有(you)較大差(cha)別(bie)。

一、拉制性能

銅桿的拉(la)制性(xing)能跟很多因素(su)有關,如雜質的含(han)量、氧含(han)量及(ji)分(fen)布(bu)、工藝控制等(deng)。下面(mian)分(fen)別從以上幾個(ge)方面(mian)對銅桿的拉(la)制性(xing)能進行分(fen)析。

1、熔化(hua)方式對S等雜質的(de)影響

連鑄(zhu)(zhu)連軋生產銅(tong)桿主要(yao)是通(tong)過(guo)氣(qi)體(ti)的(de)(de)燃燒使銅(tong)桿熔(rong)化(hua),在燃燒的(de)(de)過(guo)程中,通(tong)過(guo)氧(yang)化(hua)和揮(hui)發(fa)作用,可一定程度減少部分雜質進入銅(tong)液(ye),因此(ci)連鑄(zhu)(zhu)連軋法對原(yuan)料要(yao)求相對低(di)一些。上引連鑄(zhu)(zhu)生產無氧(yang)銅(tong)桿,由(you)于(yu)是用感應電爐熔(rong)化(hua),電解(jie)銅(tong)表面的(de)(de)“銅(tong)綠”“銅(tong)豆”基本(ben)都熔(rong)入到銅(tong)液(ye)中。其(qi)中熔(rong)入的(de)(de)S對無氧(yang)銅(tong)桿塑性影響極(ji)大(da),會增加拉絲斷線率。

2、鑄造過程中雜(za)質的進(jin)入

在生產過(guo)(guo)(guo)程(cheng)中(zhong),連鑄連軋工藝需通(tong)過(guo)(guo)(guo)保溫爐(lu)、溜槽、中(zhong)間包轉運銅(tong)液,相對容易造(zao)(zao)成耐火(huo)材(cai)料的(de)(de)剝落(luo),在軋制過(guo)(guo)(guo)程(cheng)中(zhong)需要通(tong)過(guo)(guo)(guo)軋輥,造(zao)(zao)成鐵質的(de)(de)脫落(luo),會給(gei)銅(tong)桿造(zao)(zao)成外部夾雜(za)。而熱(re)軋中(zhong)皮(pi)上和皮(pi)下(xia)氧化物(wu)的(de)(de)軋入,會給(gei)低氧桿的(de)(de)拉絲造(zao)(zao)成不利(li)的(de)(de)影響。上引連鑄法生產工藝流程(cheng)較(jiao)(jiao)短,銅(tong)液是(shi)通(tong)過(guo)(guo)(guo)聯體爐(lu)內潛(qian)流式完(wan)成,對耐火(huo)材(cai)料的(de)(de)沖(chong)擊不大,結晶是(shi)通(tong)過(guo)(guo)(guo)石墨模內進行,所(suo)以過(guo)(guo)(guo)程(cheng)中(zhong)可能產生的(de)(de)污(wu)染源(yuan)較(jiao)(jiao)少(shao)(shao),雜(za)質進入的(de)(de)機會較(jiao)(jiao)少(shao)(shao)。

O、S、P是與銅(tong)(tong)(tong)會生產(chan)化(hua)合物的(de)元(yuan)素。在(zai)熔態(tai)銅(tong)(tong)(tong)中(zhong),氧(yang)(yang)可以(yi)溶(rong)解一部(bu)分(fen),但當銅(tong)(tong)(tong)冷凝時(shi)(shi),氧(yang)(yang)幾乎(hu)不溶(rong)解于(yu)銅(tong)(tong)(tong)中(zhong)。熔態(tai)時(shi)(shi)所溶(rong)解的(de)氧(yang)(yang),以(yi)銅(tong)(tong)(tong)=氧(yang)(yang)化(hua)亞(ya)銅(tong)(tong)(tong)共晶(jing)體(ti)析出(chu),分(fen)布在(zai)晶(jing)粒晶(jing)界(jie)處。銅(tong)(tong)(tong)-氧(yang)(yang)化(hua)亞(ya)銅(tong)(tong)(tong)共晶(jing)體(ti)的(de)出(chu)現,顯著降低了銅(tong)(tong)(tong)的(de)塑性。

硫可以溶解(jie)在熔體的(de)銅中,但在室(shi)溫下,其溶解(jie)度幾乎降(jiang)低到零,它以硫化亞銅的(de)形式出(chu)現(xian)在晶粒晶界處,會顯著降(jiang)低銅的(de)塑(su)性。

3、氧(yang)(yang)在(zai)低氧(yang)(yang)銅桿(gan)和無氧(yang)(yang)銅桿(gan)中分布形式及其影響

氧(yang)(yang)含量對低氧(yang)(yang)銅(tong)桿的(de)拉線性能有著明顯的(de)影響。當氧(yang)(yang)含量增加到最(zui)佳值時(shi),銅(tong)桿的(de)斷線率最(zui)低。這是因為(wei)(wei)氧(yang)(yang)在與大部(bu)分雜質反(fan)應的(de)過程(cheng)中都(dou)起到了清除器的(de)作用。適度(du)的(de)氧(yang)(yang)還有利于去(qu)除銅(tong)液中的(de)氫,生成(cheng)水蒸氣(qi)(qi)溢出(chu),減(jian)少氣(qi)(qi)孔的(de)形成(cheng)。最(zui)佳的(de)氧(yang)(yang)含量為(wei)(wei)拉線工藝提(ti)供了最(zui)好的(de)條件。

低(di)氧銅(tong)桿氧化(hua)(hua)物的(de)(de)分(fen)(fen)布:在連續(xu)澆鑄(zhu)中(zhong)凝固的(de)(de)最初階段,散熱速率和均勻冷卻(que)是(shi)決定銅(tong)桿氧化(hua)(hua)物分(fen)(fen)布的(de)(de)主要因素。不均勻冷卻(que)會引起銅(tong)桿內部結構本質上(shang)的(de)(de)差異,但后(hou)續(xu)的(de)(de)熱加工(gong),柱狀(zhuang)晶通常會遭到破壞,使氧化(hua)(hua)亞銅(tong)顆粒(li)細微化(hua)(hua)和均勻分(fen)(fen)布。氧化(hua)(hua)物顆粒(li)聚集而(er)(er)產生(sheng)的(de)(de)典型情況(kuang)是(shi)中(zhong)心爆裂。除氧化(hua)(hua)物顆粒(li)分(fen)(fen)布的(de)(de)影響外,具有較(jiao)小氧化(hua)(hua)物顆粒(li)的(de)(de)銅(tong)桿顯示出較(jiao)好(hao)的(de)(de)拉(la)線(xian)特性,較(jiao)大的(de)(de)Cu2O顆粒(li)容易(yi)造成(cheng)應力(li)集中(zhong)點(dian)而(er)(er)斷裂。

無氧(yang)銅(tong)(tong)(tong)含氧(yang)量(liang)(liang)(liang)超(chao)標,銅(tong)(tong)(tong)桿變(bian)脆,延伸率(lv)下(xia)降(jiang),拉(la)伸式樣端口顯(xian)暗紅(hong)色,結晶組織(zhi)疏松。當(dang)氧(yang)含量(liang)(liang)(liang)超(chao)出8ppm時,工藝性(xing)(xing)能(neng)變(bian)差(cha),表現為鑄(zhu)造及(ji)拉(la)伸過程中斷桿及(ji)斷線(xian)率(lv)極具增高。這是由于(yu)氧(yang)能(neng)與(yu)銅(tong)(tong)(tong)生成氧(yang)化亞(ya)銅(tong)(tong)(tong)脆性(xing)(xing)相(xiang),形成銅(tong)(tong)(tong)-氧(yang)化亞(ya)銅(tong)(tong)(tong)共晶體,以網狀(zhuang)組織(zhi)分布在(zai)境界上。這種脆性(xing)(xing)相(xiang)硬度高,在(zai)冷變(bian)形時將(jiang)會與(yu)銅(tong)(tong)(tong)機體脫離,導致銅(tong)(tong)(tong)桿的機械性(xing)(xing)能(neng)下(xia)降(jiang),在(zai)后(hou)續加工中容易造成斷裂現象。氧(yang)含量(liang)(liang)(liang)高還能(neng)導致無氧(yang)銅(tong)(tong)(tong)桿導電率(lv)下(xia)降(jiang)。因(yin)此(ci),必須嚴格控(kong)制上引連(lian)鑄(zhu)工藝及(ji)產品(pin)質量(liang)(liang)(liang)。

4、氫的影響

在(zai)(zai)上(shang)引連鑄中(zhong),氧含量控制(zhi)較低,氧化物的副作用唄**降低,但氫的影響成為較顯著的問(wen)題。吸氣后(hou)熔體中(zhong)存在(zai)(zai)平衡反應:H2O(g)=[O]+2[H];

氣(qi)(qi)(qi)體及(ji)疏松是(shi)在(zai)結晶(jing)(jing)(jing)的(de)過(guo)(guo)程中(zhong),氫從過(guo)(guo)飽和(he)的(de)溶(rong)液(ye)中(zhong)析(xi)出(chu)并聚(ju)集(ji)而(er)形(xing)成的(de)。在(zai)結晶(jing)(jing)(jing)前析(xi)出(chu)的(de)氫又(you)可(ke)還原氧化亞(ya)銅(tong)而(er)生(sheng)成水氣(qi)(qi)(qi)泡。由于上(shang)(shang)引鑄(zhu)造的(de)特點(dian)是(shi)銅(tong)液(ye)自上(shang)(shang)而(er)下的(de)結晶(jing)(jing)(jing),形(xing)成的(de)液(ye)**形(xing)狀近似錐型。銅(tong)液(ye)結晶(jing)(jing)(jing)前析(xi)出(chu)的(de)氣(qi)(qi)(qi)體在(zai)上(shang)(shang)浮過(guo)(guo)程中(zhong)被堵(du)在(zai)凝固組織(zhi)內,結晶(jing)(jing)(jing)時(shi)在(zai)鑄(zhu)桿內形(xing)成氣(qi)(qi)(qi)孔。上(shang)(shang)引的(de)含氣(qi)(qi)(qi)量少(shao)時(shi),析(xi)出(chu)的(de)氫存在(zai)于晶(jing)(jing)(jing)界處,形(xing)成疏松;含氣(qi)(qi)(qi)量多時(shi),則(ze)聚(ju)集(ji)成氣(qi)(qi)(qi)孔,因此,氣(qi)(qi)(qi)孔和(he)疏松是(shi)氫氣(qi)(qi)(qi)和(he)水蒸氣(qi)(qi)(qi)兩者形(xing)成的(de)。

氫來(lai)源(yuan)于(yu)上(shang)引(yin)生產過程中的(de)各(ge)個工藝環節,如原料電(dian)解銅的(de)“銅綠”、輔(fu)料木炭(tan)(tan)**、氣候(hou)環境(jing)**、石墨結晶器未干燥等(deng)。因此,熔化爐中的(de)銅液表面應覆蓋經烘(hong)烤的(de)木炭(tan)(tan),電(dian)解銅應盡(jin)量去除(chu)“銅綠”、“銅豆”“耳朵”,對提高(gao)無氧銅桿質量非(fei)常重要。

在連(lian)(lian)鑄(zhu)連(lian)(lian)軋工藝中,往往采用適(shi)度控(kong)(kong)制(zhi)(zhi)氧含量來控(kong)(kong)制(zhi)(zhi)氫。Cu2O+ H2= 2Cu+ H2O

由于銅(tong)液(ye)在(zai)鑄造過程中是自下而上結晶,銅(tong)液(ye)中的氧和(he)氫所產生的水蒸氣很(hen)容易上浮跑出,銅(tong)液(ye)中的氫大部分(fen)能被有效去除,因而對銅(tong)桿的影響較小。

二、表面質量

在(zai)生產(chan)電(dian)磁(ci)線等產(chan)品的過程中,對銅(tong)桿(gan)的表面質量也需(xu)(xu)提出要求。需(xu)(xu)要拉制后(hou)的銅(tong)絲表面無(wu)毛(mao)刺、銅(tong)粉少(shao)、無(wu)油(you)污(wu)。并通過扭轉試(shi)驗測量表面銅(tong)粉的質量和(he)扭轉后(hou)觀察銅(tong)桿(gan)的復原情況來判定其(qi)好(hao)壞。

在連鑄(zhu)連軋(ya)過程中,從鑄(zhu)造(zao)到(dao)軋(ya)制前,溫度高(gao)(gao),完全暴露(lu)于(yu)空氣中,使鑄(zhu)坯(pi)表(biao)面(mian)形成較厚的(de)氧化層,在軋(ya)制過程中,隨著軋(ya)輥的(de)轉動,氧化物顆粒軋(ya)入(ru)銅線表(biao)面(mian)。由于(yu)氧化亞(ya)銅是高(gao)(gao)熔(rong)點脆性化合物,對于(yu)軋(ya)入(ru)較深的(de)氧化亞(ya)銅,當(dang)成條(tiao)狀的(de)聚(ju)集物遇模具拉(la)伸時,就會是銅桿外表(biao)面(mian)產生毛刺,給后(hou)續的(de)涂漆造(zao)成麻煩。

而(er)上引連鑄(zhu)工藝(yi)制(zhi)造的(de)無(wu)氧銅桿(gan),由于鑄(zhu)造和冷卻完全與(yu)氧隔(ge)絕,后續亦無(wu)熱軋過程,銅桿(gan)表面無(wu)軋入表面的(de)氧化物,質量較(jiao)好(hao),拉制(zhi)后銅粉(fen)少,上述問題較(jiao)少存在。

無(wu)氧銅(tong)(tong)桿也分進(jin)口設(she)備(bei)做的(de)和(he)國產設(she)備(bei)做的(de),但目前進(jin)口產品已無(wu)明顯優(you)勢(shi),銅(tong)(tong)桿產品出(chu)來后區別不是很大,只(zhi)要銅(tong)(tong)板選的(de)好,生產控制比較(jiao)穩(wen)定,國產設(she)備(bei)也能產出(chu)可拉伸0.05的(de)銅(tong)(tong)桿.進(jin)口設(she)備(bei)一(yi)般(ban)是芬蘭奧托昆普的(de)設(she)備(bei),國產設(she)備(bei)最(zui)好的(de)應(ying)該(gai)是上海(hai)(hai)的(de)海(hai)(hai)軍廠的(de)了,生產時(shi)間最(zui)長,軍工企業,質量可靠。

低氧銅桿進口設備(bei)(bei)國際主要有兩種(zhong),一種(zhong)是美國南線(xian)設備(bei)(bei),英(ying)文是SOUTHWIRE,國內(nei)廠家(jia)(jia)是南京華(hua)新,江西銅業,另一種(zhong)是德國CONTIROD設備(bei)(bei),國內(nei)廠家(jia)(jia)是常(chang)州金源,天津大無縫。

無(wu)(wu)氧(yang)(yang)(yang)(yang)及低(di)(di)氧(yang)(yang)(yang)(yang)桿(gan)(gan)從含(han)氧(yang)(yang)(yang)(yang)量(liang)上(shang)容易區別,無(wu)(wu)氧(yang)(yang)(yang)(yang)銅是含(han)氧(yang)(yang)(yang)(yang)量(liang)在10-20個(ge)(ge)PPM以(yi)下,但目(mu)前有的(de)廠家只能(neng)做(zuo)到50個(ge)(ge)PPM以(yi)下.低(di)(di)氧(yang)(yang)(yang)(yang)銅桿(gan)(gan)在 200-400個(ge)(ge)PPM,好的(de)桿(gan)(gan)子一般含(han)氧(yang)(yang)(yang)(yang)量(liang)控制在250個(ge)(ge)PPM左右,無(wu)(wu)氧(yang)(yang)(yang)(yang)桿(gan)(gan)一般采取的(de)是上(shang)引法(fa),低(di)(di)氧(yang)(yang)(yang)(yang)桿(gan)(gan)是連(lian)鑄連(lian)軋,兩種產品(pin)相對而言低(di)(di)氧(yang)(yang)(yang)(yang)桿(gan)(gan)對漆包線性(xing) 能(neng)更適應(ying)些,如(ru)柔(rou)軟性(xing),回彈角(jiao),繞線性(xing)能(neng).但低(di)(di)氧(yang)(yang)(yang)(yang)桿(gan)(gan)對拉(la)絲(si)條件(jian)相對要苛刻些,同樣拉(la)伸(shen)(shen)0.2的(de)細絲(si),如(ru)果伸(shen)(shen)線條件(jian)不(bu)好,普通的(de)無(wu)(wu)氧(yang)(yang)(yang)(yang)桿(gan)(gan)可(ke)拉(la)而好的(de)低(di)(di)氧(yang)(yang)(yang)(yang)桿(gan)(gan)就(jiu)斷 線,但如(ru)果放在好的(de)伸(shen)(shen)線條件(jian),同樣的(de)桿(gan)(gan)子,低(di)(di)氧(yang)(yang)(yang)(yang)桿(gan)(gan)說不(bu)定就(jiu)能(neng)拉(la)到雙零(ling)五,而普通無(wu)(wu)氧(yang)(yang)(yang)(yang)桿(gan)(gan)最(zui)多(duo)只能(neng)拉(la)伸(shen)(shen)到0.1而已(yi),當然做(zuo)的(de)最(zui)細的(de)如(ru)雙零(ling)二卻非(fei)得(de)依靠進口的(de) 無(wu)(wu)氧(yang)(yang)(yang)(yang)銅桿(gan)(gan)了.目(mu)前有企業嘗試用剝皮的(de)方式來處理(li)低(di)(di)氧(yang)(yang)(yang)(yang)桿(gan)(gan)來伸(shen)(shen)0.03線.但有關(guan)這方面的(de)內容我還不(bu)是很清楚(chu)。

音(yin)響線一般反而喜歡用(yong)無氧桿(gan)(gan),這和無氧桿(gan)(gan)是單晶銅,低氧桿(gan)(gan)是多晶銅有關。

氧銅桿(gan)和無氧銅桿(gan)由于制造(zao)方法的不(bu)同,致使存(cun)在差別,具有各自(zi)的特點。

一、關于氧(yang)的吸入和脫去以及它的存在狀態(tai)

生產銅(tong)(tong)(tong)(tong)桿(gan)的(de)(de)(de)陰極銅(tong)(tong)(tong)(tong)的(de)(de)(de)含氧(yang)(yang)量一般在(zai)(zai)(zai)10—50ppm,在(zai)(zai)(zai)常溫下氧(yang)(yang)在(zai)(zai)(zai)銅(tong)(tong)(tong)(tong)中(zhong)(zhong)(zhong)的(de)(de)(de)固溶(rong)度約2ppm。低(di)氧(yang)(yang)銅(tong)(tong)(tong)(tong)桿(gan)的(de)(de)(de)含氧(yang)(yang)量一般在(zai)(zai)(zai)200(175)—400(450)ppm,因此氧(yang)(yang)的(de)(de)(de)進(jin)入是在(zai)(zai)(zai)銅(tong)(tong)(tong)(tong)的(de)(de)(de)液(ye)態(tai)下吸入的(de)(de)(de),而上引法無(wu)(wu)氧(yang)(yang)銅(tong)(tong)(tong)(tong)桿(gan)則(ze)(ze)相反,氧(yang)(yang)在(zai)(zai)(zai)液(ye)態(tai)銅(tong)(tong)(tong)(tong)下保持相當時間后,被還原而脫去,通常這種桿(gan)的(de)(de)(de)含氧(yang)(yang)量都在(zai)(zai)(zai)10—50ppm以(yi)(yi)下,最低(di)可(ke)達1-2ppm,從(cong)組織(zhi)上看,低(di)氧(yang)(yang)銅(tong)(tong)(tong)(tong)中(zhong)(zhong)(zhong)的(de)(de)(de)氧(yang)(yang),以(yi)(yi)氧(yang)(yang)化銅(tong)(tong)(tong)(tong)狀態(tai),存在(zai)(zai)(zai)于晶粒(li)邊界(jie)附近,這對(dui)低(di)氧(yang)(yang)銅(tong)(tong)(tong)(tong)桿(gan)而言可(ke)以(yi)(yi)說是常見(jian)(jian)(jian)的(de)(de)(de)但對(dui)無(wu)(wu)氧(yang)(yang)銅(tong)(tong)(tong)(tong)桿(gan)則(ze)(ze)很少見(jian)(jian)(jian)。氧(yang)(yang)化銅(tong)(tong)(tong)(tong)以(yi)(yi)夾(jia)雜形式在(zai)(zai)(zai)晶界(jie)出現對(dui)材料的(de)(de)(de)韌(ren)性產生負面(mian)影響。而無(wu)(wu)氧(yang)(yang)銅(tong)(tong)(tong)(tong)中(zhong)(zhong)(zhong)的(de)(de)(de)氧(yang)(yang)很低(di),所以(yi)(yi)這種銅(tong)(tong)(tong)(tong)的(de)(de)(de)組織(zhi)是均勻(yun)的(de)(de)(de)單相組織(zhi)對(dui)韌(ren)性有利。在(zai)(zai)(zai)無(wu)(wu)氧(yang)(yang)銅(tong)(tong)(tong)(tong)桿(gan)中(zhong)(zhong)(zhong)的(de)(de)(de)多孔性是不常見(jian)(jian)(jian)的(de)(de)(de),而在(zai)(zai)(zai)低(di)氧(yang)(yang)銅(tong)(tong)(tong)(tong)桿(gan)中(zhong)(zhong)(zhong)則(ze)(ze)是常見(jian)(jian)(jian)的(de)(de)(de)一種缺(que)陷。

二、熱(re)軋(ya)組織和鑄造組織的區別(bie)

低氧(yang)銅(tong)(tong)(tong)桿(gan)(gan)(gan)由于經過(guo)(guo)熱軋(ya),所(suo)(suo)以其(qi)組織(zhi)(zhi)屬熱加工(gong)組織(zhi)(zhi),原(yuan)來的(de)鑄造組織(zhi)(zhi)已(yi)經破碎,在8mm的(de)桿(gan)(gan)(gan)時已(yi)有再(zai)結(jie)晶(jing)(jing)(jing)的(de)形式出現,而無(wu)氧(yang)銅(tong)(tong)(tong)桿(gan)(gan)(gan)屬鑄造組織(zhi)(zhi),晶(jing)(jing)(jing)粒粗大,這是(shi)為(wei)什么,無(wu)氧(yang)銅(tong)(tong)(tong)的(de)再(zai)結(jie)晶(jing)(jing)(jing)溫(wen)度較(jiao)高(gao),需(xu)要(yao)較(jiao)高(gao)退火(huo)溫(wen)度的(de)固有原(yuan)因。這是(shi)因為(wei),再(zai)結(jie)晶(jing)(jing)(jing)發生在晶(jing)(jing)(jing)粒邊界附近,無(wu)氧(yang)銅(tong)(tong)(tong)桿(gan)(gan)(gan)組織(zhi)(zhi)晶(jing)(jing)(jing)粒粗大,晶(jing)(jing)(jing)粒尺寸甚(shen)至能達幾(ji)個(ge)毫米,因而晶(jing)(jing)(jing)粒邊界少,即使通過(guo)(guo)拉制(zhi)變形,但(dan)晶(jing)(jing)(jing)粒邊界相對(dui)低氧(yang)銅(tong)(tong)(tong)桿(gan)(gan)(gan)還是(shi)較(jiao)少,所(suo)(suo)以需(xu)要(yao)較(jiao)高(gao)的(de)退火(huo)功(gong)率。對(dui)無(wu)氧(yang)銅(tong)(tong)(tong)成功(gong)的(de)退火(huo)要(yao)求是(shi):由桿(gan)(gan)(gan)經拉制(zhi),但(dan)尚未鑄造組織(zhi)(zhi)的(de)線時的(de)第一次(ci)退火(huo),其(qi)退火(huo)功(gong)率應(ying)比同樣(yang)情況的(de)低氧(yang)銅(tong)(tong)(tong)高(gao)10——15%。經繼續拉制(zhi),在以后階(jie)段的(de)退火(huo)功(gong)率應(ying)留有足夠的(de)余量和(he)對(dui)低氧(yang)銅(tong)(tong)(tong)和(he)無(wu)氧(yang)銅(tong)(tong)(tong)切(qie)實區別執(zhi)行不同的(de)退火(huo)工(gong)藝,以保證在制(zhi)品(pin)和(he)成品(pin)導線的(de)柔軟(ruan)性。

三、夾雜(za),氧(yang)含(han)量波動,表面氧(yang)化物和可能(neng)存在的(de)熱軋缺陷(xian)的(de)差別

無(wu)氧(yang)(yang)(yang)銅(tong)桿(gan)的可(ke)(ke)拉性在(zai)所有(you)線徑里與低氧(yang)(yang)(yang)銅(tong)桿(gan)相比都是優越的,除(chu)(chu)上述組織原因外(wai),無(wu)氧(yang)(yang)(yang)銅(tong)桿(gan)夾(jia)雜少,含氧(yang)(yang)(yang)量穩(wen)定(ding),無(wu)熱軋可(ke)(ke)能產(chan)生的缺陷,桿(gan)表(biao)氧(yang)(yang)(yang)化(hua)物(wu)厚(hou)度可(ke)(ke)達≤15A。在(zai)連(lian)(lian)鑄連(lian)(lian)軋生產(chan)過程中如果(guo)工(gong)藝(yi)不(bu)穩(wen)定(ding),對(dui)氧(yang)(yang)(yang)監控不(bu)嚴,含氧(yang)(yang)(yang)量不(bu)穩(wen)定(ding)將直(zhi)接影響(xiang)桿(gan)的性能。如果(guo)桿(gan)的表(biao)面氧(yang)(yang)(yang)化(hua)物(wu)能在(zai)后工(gong)序的連(lian)(lian)續(xu)清洗中得(de)以彌(mi)補外(wai),但(dan)比較(jiao)麻煩的是有(you)相當多的氧(yang)(yang)(yang)化(hua)物(wu)存在(zai)于“皮(pi)下”,對(dui)拉線斷(duan)線影響(xiang)更(geng)直(zhi)接,故而在(zai)拉制微細線,超微細線時(shi),為了減少斷(duan)線,有(you)時(shi)要(yao)對(dui)銅(tong)桿(gan)采取(qu)不(bu)得(de)已的辦法——剝皮(pi),甚至二次(ci)剝皮(pi)的原因所在(zai),目的要(yao)除(chu)(chu)去皮(pi)下氧(yang)(yang)(yang)化(hua)物(wu)。

四(si)、低氧銅桿和無氧銅桿的韌性有差別(bie)

兩(liang)者(zhe)都可以拉到(dao)0.015mm,但在低(di)溫超導線中的低(di)溫級無氧銅(tong),其細絲間的間距只有0.001mm.

五、從制桿的(de)(de)原材料(liao)到(dao)制線的(de)(de)經濟性有差別(bie)。

制造(zao)無氧銅(tong)(tong)桿(gan)要(yao)求質(zhi)量較高(gao)的(de)原(yuan)材料(liao)。一般,拉制直徑>1mm的(de)銅(tong)(tong)線時,低氧銅(tong)(tong)桿(gan)的(de)優(you)點比較明顯,而無氧銅(tong)(tong)桿(gan)顯得更為(wei)優(you)越的(de)是拉制直徑<0.5mm的(de)銅(tong)(tong)線。

六、低氧銅桿(gan)的制(zhi)線(xian)工藝與無氧銅桿(gan)的有(you)所不(bu)同。

低(di)氧銅(tong)桿(gan)的(de)(de)(de)制(zhi)線工(gong)藝(yi)(yi)不(bu)能照搬到無氧銅(tong)桿(gan)的(de)(de)(de)制(zhi)線工(gong)藝(yi)(yi)上來,至(zhi)少兩者的(de)(de)(de)退火(huo)(huo)工(gong)藝(yi)(yi)是(shi)不(bu)同的(de)(de)(de)。因為線的(de)(de)(de)柔(rou)軟性(xing)深受(shou)材料成份和(he)(he)制(zhi)桿(gan),制(zhi)線和(he)(he)退火(huo)(huo)工(gong)藝(yi)(yi)的(de)(de)(de)影響(xiang),不(bu)能簡單地說低(di)氧銅(tong)或(huo)無氧銅(tong)誰軟誰硬。